Hercule Industrial logoHercule Industrial
1 / 3

FEFCO 0214

Reinforced Open-Top Tray

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
Get pricing

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

Free white-glove consultations. Blazing-fast response time. Fast quotes.

Product details

Top highlights

  • Smooth, rolled upper edge prevents paper cuts and adds rim stiffness
  • Top flaps fold inward, allowing inside-rim branding from an outside print pass
  • Base is sealed with tape, glue, or stitching

About this product

The reinforced open-top tray provides a clean, safe edge for retail displays and parts bins. While the base tapes shut exactly like a common shipping box, the top flaps fold completely inward to line the interior walls. This creates a smooth, double-thick upper rim that protects hands from paper cuts and prevents the opening from buckling under pressure.

Because the top flaps fold 180 degrees back on themselves, board choice is critical. Fine flutes fold cleanly and stay flat, while heavy corrugated board fights the fold and can crack at the hinge. Understanding this tension helps determine whether this tray fits your packing line.

Common uses

  • Shelf-ready retail displays
  • Heavy-duty parts bins for assembly lines
  • Premium bases for telescopic presentation boxes
  • Open-access sorting trays

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

Files or competing quote (optional)
Optional

More details

You can skip this whole part, or open a section and answer only what you know.

Size and quantity
Units
Materials and print
Add details for material or strength preference
Add details for print and artwork
Current box or specs
Add details for do you have a current box, spec, or target sample?

Retail, display, and parts bin packing

Shelf-ready retail displays

The clean rolled rim looks premium on a store shelf, and the open top allows immediate consumer access. The double-thick edge withstands repeated reaching and grabbing without looking frayed.

Heavy-duty parts bins

For internal material handling, the reinforced edge prevents the tray from bowing outward when loaded with heavy components, while protecting operators from sharp corrugated edges.

Telescopic box bases

When paired with a separate lid, this tray serves as a rigid bottom half for a two-piece presentation or sales kit.

Open-access sorting trays

Fulfillment centers use the open top for rapid sorting, relying on the rolled edge to maintain shape during fast-paced manual loading.

Consumer goods, apparel, and industrial kitting

Consumer goods and cosmetics

Brands use the inward-folding flaps to display interior warning labels, instructions, or accent colors without paying for two-sided printing.

Industrial kitting and assembly

Line workers need open bins that won't cause paper cuts during fast, repetitive picking. The rolled edge makes high-speed manual access safer.

Apparel and soft goods

The smooth upper rim prevents delicate fabrics from snagging on raw corrugated edges during packing and unboxing.

When to consider a different tray or box

When a raw edge is acceptable

If the tray is strictly for internal storage and a raw cut edge is not a safety or presentation issue, a Half-Slotted Container (FEFCO 0200) saves the board area used by the inner flaps.

When shipping through mixed-carrier networks

An open tray exposes your product to dust and impact. If the package ships individually through courier networks, compare a fully enclosed Regular Slotted Container (FEFCO 0201).

Close variants and lookalike dielines

The closest library neighbors include 0209, 0209a, 0201. Use this as a variant check if a buyer brings an old code, sample, or dieline that looks close. The deciding details are usually the lock, slot, closure, wall build, part count, or fold sequence.

Board thickness, flap retention, and base sealing

Board thickness and the 180-degree fold

Heavy double-wall board resists folding flat against the inner wall and can crack at the hinge. Fine flutes are much easier to fold and stay pinned down, making them a better fit for this specific tray.

Inner flap retention

Corrugated board has memory. The inward-folding flaps may need spot glue or a tight-fitting product to prevent them from springing back into the tray cavity.

Base sealing labor

The bottom flaps meet in the center and are sealed with tape, glue, or stitching by your packing team before the tray can be loaded.

Print layout for interior branding

Deciding to print the outer top flaps allows artwork to roll inward during assembly, creating a branded interior rim.

Flap depth, adhesive locking, and crease tuning

Partial-depth inner flaps

Instead of the inner flaps reaching the floor of the tray, they can be shortened to cover only the top few inches. This maintains the safe rolled edge while reducing material cost on deeper trays.

Spot glue application

Adding adhesive dots between the inner flaps and the side walls locks the rim in place if the packed product does not naturally wedge the flaps down.

Double crease tuning

The horizontal hinge connecting the top flaps to the walls uses a double crease. The distance between these creases must be tuned to the exact board thickness to prevent liner cracking during the 180-degree fold.

Board and packing details

Inside branding from an outside print pass

Because the top flaps fold inward, artwork printed on the outside of the flat blank ends up facing the interior of the assembled tray. This allows for interior rim branding using a single-sided print run.

Base closure methods and packing speed

Since the bottom of the tray is identical to a regular shipping box, it requires the same taping or gluing steps. This adds manual assembly time compared to a crash-lock or snap-bottom tray.

Design variations

Partial-depth inner flaps (0214a)

Shortens the inward-folding flaps to create a reinforced collar rather than a fully double-walled interior, saving material on deeper trays.

Additional notes

Print panel and label area

The smooth, unbroken front and side panels provide excellent surfaces for retail graphics, while the rolled top edge prevents the artwork from looking frayed or unfinished.

Related packaging to compare

FAQs

Assembly and closure

Do the inner flaps stay down on their own?

It depends on the board and the product. Corrugated board naturally wants to spring back. If your product doesn't wedge the flaps against the walls, you may need to apply spot glue during assembly to keep the rim tight.

Shipping and route

Can this tray ship through parcel networks?

Not on its own. The open top exposes your product to dust and impact. It must be placed inside a master shipper or used strictly for palletized freight.

Print and presentation

How does the inside rim get printed?

The top flaps start on the outside of the flat blank. By printing your branding on that specific outer section, the graphics roll inward during assembly, creating an interior printed rim without the cost of two-sided printing.

Board and material

Can I use heavy double-wall board for extra strength?

It requires careful testing. Heavy board is difficult to fold 180 degrees and places immense stress on the hinge, which can cause the liner to crack. Fine flutes are generally a better fit for this specific fold.

Packing labor

Can this tray be erected on automated machinery?

Conventional case erectors can form the base, but they cannot execute the 180-degree inward fold for the top rim. That step usually requires manual labor or specialized tray-forming equipment.

Cost and material

Does this use more material than a standard box?

A full-depth version uses roughly the same amount of board as a fully closed box. If you want to reduce material costs, we can shorten the inner flaps to create a partial-depth collar.

Assembly and closure

What keeps the bottom of the tray closed?

The base features four flaps that meet in the center, identical to a regular shipping box. Your packing team must seal these flaps with tape, glue, or stitching before loading the tray.

Cost and material

How does the partial-depth variant change the tray?

The 0214a variant shortens the inner flaps so they only cover the top few inches of the interior wall. This saves board area on deep trays but leaves the lower section of the walls single-ply.