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FEFCO 0119

5-Panel Corrugated Wrap

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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30+specialist partner plants

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Product details

Top highlights

  • Folds into a 4-sided rectangular sleeve with open ends
  • Outer panels meet flush without overlapping
  • Relies on strapping, tape, or an outer carton for closure

About this product

The 5-panel wrap is a flat corrugated sheet with four parallel scores that folds into a complete rectangular sleeve. It covers all four sides of a product, making it a practical way to protect long extrusions, furniture edges, or heavy industrial components.

Because it has open ends and no native locks, this wrap relies on external strapping, tape, or the tight fit of a master carton to hold its shape. It is a protective component rather than a standalone shipping box.

Common uses

  • Furniture edge protection
  • Metal or plastic extrusion bundling
  • Internal void fill for heavy industrial parts

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Edge protection and internal bracing roles

Bundling long extrusions and profiles

For metal, plastic, or timber lengths, the wrap provides a continuous protective bumper along the entire shaft. When strapped at intervals, it keeps multiple pieces tightly bundled while preventing the strapping bands from biting into the product.

Perimeter protection inside master cartons

When packing heavy machinery or appliances, the wrap provides a structural liner. It slides over the product before it goes into the main shipping box, adding a double layer of corrugated board to absorb side impacts.

Furniture and panel edge guarding

The 5-panel design allows the sheet to wrap completely around the vulnerable edges of tabletops, doors, or flat-pack furniture components, shielding them from scuffs and drops during transit.

Internal void fill and column support

Folded into a tight rectangular tube, the wrap can fill empty space inside a larger box. When board grade, flute direction, and fit are chosen for the load, those vertical panels can help the outer carton keep its shape in stacked handling.

Industrial and manufacturing applications

Industrial parts distribution

Distributors shipping heavy, oddly shaped, or long components use this wrap to standardize their internal packing. It stores completely flat, takes up minimal warehouse space, and wraps quickly around parts that do not fit well in standard slotted cartons.

Furniture and cabinetry manufacturing

Makers of flat-pack goods and large panels use the wrap to protect long, vulnerable edges without paying for fully enclosed custom boxes.

Metal and plastic extrusion shipping

Suppliers of pipes, rails, and architectural tracks rely on the wrap to bundle multiple lengths together, keeping the metal or plastic surfaces from scratching each other during transit.

When to consider a different wrap or box

When the ends must be enclosed

If the product can slide out during transit and you are not using a master carton, a standard slotted box with end flaps is a more secure option than an open-ended sleeve.

When one side can remain exposed

If the job requires protecting only three sides of a product, or if the item is being mounted to a pallet where the base provides the fourth wall, a 4-panel wrap uses less material.

Close variants and lookalike dielines

The closest library neighbors include 0113, 0112, 0129. Use this as a variant check if a buyer brings an old code, sample, or dieline that looks close. The deciding details are usually the lock, slot, closure, wall build, part count, or fold sequence.

Board, flute, and closure decisions

Flute direction and bending strength

The direction of the corrugated flutes matters. For a wrap, flutes typically run perpendicular to the score lines so the board can fold 90 degrees cleanly. If the wrap is being used as a vertical support column inside a box, the flute direction may need to be rotated to handle top weight.

Strapping versus taping

Because the two outer panels meet flush in the center, taping the seam requires running tape down the entire length of the wrap. For heavy industrial goods, applying plastic or poly strapping at intervals is often faster and more secure.

Board grade and spring-back memory

Corrugated board naturally wants to spring back to its flat state. Heavy-duty double-wall board requires more tension to hold closed, which changes how tightly the packing team must apply strapping.

Master carton fit and clearances

If the wrap will slide inside an outer shipping box, the packaging partner must account for the thickness of the folded corrugated board to ensure it fits without bowing or binding.

Practical template adjustments

Adding an overlap for easier sealing

The standard template is designed so the outer panels meet perfectly flush. If your packing line prefers to glue or tape the sleeve shut permanently, the template can be adjusted to extend one panel, creating a dedicated overlap flap.

Off-center meeting seams

The meeting point of the two outer panels does not have to be exactly in the middle. The seam can be shifted closer to one edge if that makes taping easier or avoids interfering with a product feature.

Double-creased score lines

For thick double-wall boards, standard single scores can cause the inner paper liner to crack when folded 90 degrees. Specifying a double crease creates a wider hinge, allowing heavy board to fold cleanly.

Board and packing details

Flat delivery and warehouse density

Because there are no glue joints, these wraps ship completely flat. They offer excellent pallet density, taking up very little warehouse space before use.

Strapping tension and edge crush

When using heavy poly strapping to bundle extrusions, the tension can crush the corners of the wrap. Discussing the strapping method early helps determine if a heavier board grade or wider flute profile is necessary to resist the bands.

Additional notes

Straight-line cutting and repeat packing

The blank is built from straight cuts and scores, so the buying question is usually fit, board grade, and packing method before anything else. Shaped notches, hand holes, or end details can be considered when the wrapped product needs easier handling or removal.

Related packaging components

0113: 4-Panel Wrap

Review this option if the job only requires covering three sides and partially wrapping the fourth, saving material.

0129: Widthwise 5-Panel Wrap

Review this option if the dimensions or required flute direction make it more efficient to fold the sheet along its width rather than its length.

0201: Regular Slotted Carton

Review this option if the packing demands a fully enclosed box with top and bottom flaps to prevent items from sliding out.

0112: Commercial Sheet

Nearby FEFCO style to review if the buyer wants a similar job but the closure, flap overlap, wall build, or part count changes the package choice.

FAQs

Closure and Sealing

Does this wrap stay closed on its own?

No. The panels are scored to fold 90 degrees, but corrugated board has natural memory and will spring back open. The wrap must be secured with strapping, tape, or by sliding it tightly into an outer master carton.

Can we glue this into a permanent sleeve?

The standard design has panels that meet flush, which does not provide a surface for gluing. However, the template can easily be modified to include an overlap flap if the packing line prefers to glue or stitch it into a permanent tube.

Shipping and Route

Can I ship this through a parcel courier?

Not on its own. Because the ends are completely open and the seam is unsealed, it is not suitable for loose parcel networks. It is designed to be an internal protector, a palletized bundle, or an outer wrap that is heavily strapped.

Production and Board

Will heavy board crack when folded?

Folding heavy double-wall board 90 degrees can sometimes crack the inner paper liner. If the application requires thick board for impact protection, the factory can use double-creasing profiles to ensure the corners fold cleanly.

Product Fit

How do I measure my product for this wrap?

Measure the exact length, width, and depth of the item being wrapped. The packaging partner will add the necessary fold allowances so the corrugated board wraps around the corners without binding or bowing.

Packing Labor

Is this fast to pack by hand?

It requires two hands to fold the panels around the product and hold them in place while applying tape or strapping. For high-volume lines, this manual tensioning can slow down packing compared to dropping an item into a pre-glued box.

Product Fit

What is the difference between a 4-panel and 5-panel wrap?

A 4-panel wrap (0113) leaves one face partially or fully exposed, which saves material. This 5-panel wrap (0119) provides a fully closed, four-sided perimeter where the outer panels meet flush.

Closure and Sealing

How do we prevent items from sliding out the ends?

Because the sleeve has no end flaps, securing the product requires stretch film over the ends, inserting the entire wrapped bundle into a master carton, or strapping the wrap tightly enough that friction holds the item in place.