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FEFCO 0322

Two-Piece Self-Locking Presentation Box

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

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Product details

Top highlights

Tape-free tray assembly using roll-over locking tabs
Telescopic lid creates a dust-resistant closure
Requires flatbed die-cutting and manual pack-bench folding

About this product

This premium two-piece package consists of a separate base and lid that assemble entirely through mechanical folds. Instead of relying on tape or glue, the end walls roll over and lock into the base, creating a clean, double-thick perimeter with no visible fasteners.

You trade packing speed for a high-end unboxing experience. Because your team must manually fold and lock both trays, this style is reserved for retail presentation, footwear, apparel, and reusable kits where aesthetics matter more than high-speed fulfillment.

Common uses

Retail footwear and apparel
High-value electronics presentation
Reusable internal kitting and parts storage
Corporate promotional distribution

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Size and quantity

Detailed dimensions

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Materials and print

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Print and artwork

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Retail presentation, kitting, and sample packs

Premium retail and footwear

The tape-free corners keep the exterior clean for high-end graphics, while the overlapping lid protects against dust during long-term backroom storage.

Reusable internal kitting

Because the lid simply lifts off and the base holds its shape without degrading adhesive, this box works well for organizing parts or internal components accessed repeatedly.

High-value electronics unboxing

The double-thick rolled edges give the tray a rigid feel, providing a deliberate, two-handed opening sequence for specialty devices.

Sales sample kits

Field representatives use this self-locking format to present product samples, as the friction-fit lid allows for repeated opening and closing without wearing out flaps.

Apparel, electronics, and corporate gifting

Apparel and luxury goods

Brands shipping high-value items use this structure to deliver a clean presentation. The rolled edges provide a premium feel that single-wall mailers lack.

Specialty hardware

When a product requires a dedicated presentation case rather than a disposable shipper, the self-locking trays provide a durable housing customers tend to keep.

Corporate promotional distribution

Marketing teams choose this package for welcome kits and event packages, relying on the uninterrupted lid surface for prominent branding.

When to consider taped or glued alternatives

High-volume fulfillment lines

If your team needs to pack hundreds of boxes an hour, the manual folding and locking of two separate trays creates a bottleneck. A taped or glued alternative assembles much faster.

Heavy industrial payloads

If you are packing dense metal parts, the intricate locking tabs may tear under extreme outward pressure. A taped-corner telescopic box offers more reliable burst resistance for heavy goods.

Close variants and lookalike dielines

The closest library neighbors include 0323, 0351, 0352. Use this as a variant check if a buyer brings an old code, sample, or dieline that looks close. The deciding details are usually the lock, slot, closure, wall build, part count, or fold sequence.

Board thickness, assembly labor, and production routing

Board thickness and fold memory

The roll-over end walls must fold a full 180 degrees to lock. Heavy flutes fight this fold, causing the tabs to pop out or the board to crack. Fine flutes or solid cartonboard handle the tight folds better.

Assembly labor planning

Your team will need to erect both the base and the lid by hand before loading the product. Factor this double handling into your fulfillment schedule.

Flatbed die-cutting requirements

The precise locking tabs and receiving slots demand a production routing that uses flatbed die-cutting, rather than the standard rotary equipment used for simple slotted cartons.

Outer shipping and transit protection

While the trays assemble without tape, the final closed box relies on friction. The lid will separate during courier transit unless secured with an outer shipper, strapping, or tamper-evident seals.

Adjusting the lid fit, depth, and locking tabs

Lid clearance and friction

The lid must be scaled slightly larger than the base to slide on smoothly. This clearance gap is highly sensitive to your chosen board thickness and can be adjusted for a tighter or looser friction fit.

Partial versus full-depth lid

While a full-depth lid provides double-wall protection on all four sides, the lid height can be shortened for easier removal, similar to a traditional shoe box.

Locking tab calibration

The size and shape of the locking tongues can be adjusted to match the exact material caliper, ensuring they stay locked under outward pressure without tearing during insertion.

Board and packing details

Print panel and scuff risk

The separate lid provides a large, uninterrupted surface for graphics. However, if the lid fits too tightly, sliding it over the base repeatedly can scuff the ink on the lower side walls.

Additional notes

Internal volume and rolled edges

The 180-degree roll-over end walls add a double layer of corrugated board to the interior short sides. If you are designing custom foam or pulp inserts, account for this reduced internal length.

FAQs

Shipping and Route

Can we ship this box through the mail without tape?

The individual trays lock together without adhesive, but the lid relies entirely on friction. If tumbled in a courier network, the lid will separate. the package may call for an outer shipping box, strapping, or strong external seals.

Production

Why does this box require flatbed die-cutting?

The intricate locking tabs and receiving slots demand precise tolerances that standard rotary slotting equipment cannot achieve. The cross-shaped blanks must be stamped out on a flatbed press.

Board and Fit

Can we use a heavy double-wall board for extra protection?

Heavy boards resist the 180-degree fold required to trap the corners and lock into the base. This tension can cause the locking tabs to tear or pop out, making fine flutes a safer choice.

Design Options

Does the lid always cover the full depth of the base?

The lid height can be shortened for easier removal. A partial-depth lid reduces material usage while still providing a dust-resistant closure.

Packing Labor

Can this be assembled by automated machinery?

The multi-axis folding and precise tab insertion required for the roll-over locks demand manual pack-bench dexterity. It is a hand-erected package.

Specification

What details help prepare a packaging specification?

Share your exact internal product dimensions, whether you plan to use inserts, and your preferred board thickness. The lid clearance and locking tabs are calibrated to the exact material caliper.

Delivery

How does this box arrive from the manufacturer?

Because there are no pre-glued joints, both the base and the lid ship completely flat. This minimizes pallet space during transport and storage.

Reusability

Is this style suitable for repeated opening and closing?

Yes. Because the trays hold their shape mechanically rather than relying on tape or glue that degrades over time, the friction lid can be removed and replaced repeatedly.