Interactive 3D

1 / 3

FEFCO 0456

Double-Wall Side-Rollover Tray

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

Get pricing

Free white-glove consultations. Blazing-fast response time. Fast quotes.

Product details

Top highlights

Double-thick long walls provide high side-crush resistance
Assembles manually without glue, tape, or base locking slots
Open-top design requires a lid or master carton for transit

About this product

A one-piece, unglued corrugated tray that builds double-thick side walls by rolling extended panels 180 degrees over the inner corner flaps. Because it relies entirely on a tight friction wedge rather than base slots or hot-melt glue, it creates a smooth, unbroken floor.

This tray trades manual assembly time for rigid side walls and a clean presentation edge. This makes it useful for heavy retail goods, dense produce, internal parts kitting, or wholesale distribution.

Common uses

Retail display and shelf-ready packing
Heavy produce and agricultural sorting
Industrial parts kitting
Internal warehouse organization

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Describe your project *

Approximate quantity *

Size if known

Files or competing quote (optional)Drag files here or choose filesAdd drawings, photos, dielines, quotes, specs, or other useful files.Max 5 files, 25 MB total.

Name *

Email *

Phone

Optional

More details

You can skip this whole part, or open a section and answer only what you know.

Size and quantity

Detailed dimensions

Units US customary (inches)Metric

What do your dimensions describe?

Internal length

Internal width

Internal depth

Size notes

Quantity notes

Materials and print

Material or strength preference

Add details for material or strength preference

Material or strength details

Print and artwork

Add details for print and artwork

Print, finish, or artwork details

Shipping or storage context

Custom changes or unusual needs

How will this tray be used?

How will the loaded trays be shipped?

Current box or specs

Do you have a current box, spec, or target sample?

Add details for do you have a current box, spec, or target sample?

Current box, known specs, or current problem

Destination ZIP or region

Company

Any deadline or timing constraint?

Retail display, agricultural sorting, and parts kitting

Retail display and shelf-ready packing

The rolled edges hide raw corrugated flutes, showing a clean face to customers. The double-thick sides handle the weight of stacked goods when paired with a slip lid.

Heavy produce and agricultural sorting

The unbroken floor keeps dirt and small debris contained. The reinforced side walls resist bulging when packed with dense fruits or vegetables.

Industrial parts kitting

Manufacturing lines moving heavy components use these trays. The solid floor prevents hardware from falling through, and the rigid sides handle frequent lifting.

Internal warehouse organization

Facilities storing loose components on shelving use the straight inner walls and solid base. The friction lock holds the tray together during repeated pulling and pushing on racks.

Distribution, manufacturing, and agricultural packing

Retail and wholesale distribution

Teams moving goods directly from pallets to store shelves use the clean presentation edges. The lack of glue seams removes a failure point under heavy loads.

Work-in-progress manufacturing

Assembly floors use these trays as internal organizers. The friction-locked walls stay rigid during repeated handling without needing a gluing station to set up.

Agricultural packing lines

Field or shed packing operations where hot-melt glue is impractical rely on manual folding. The solid floor ensures soil or loose stems do not fall through to lower pallets.

When to consider glued or base-locked alternatives

Base-locking security

The FEFCO 0455 uses the same side-rolled walls but adds discrete locking tabs that snap into the base. This provides extra security against the walls springing open, though it introduces small cutouts in the floor.

End-wall strength

The FEFCO 0454 rolls the short end walls instead of the long side walls. This shifts the primary structural reinforcement to the ends of the tray.

High-speed packing

The FEFCO 0453 is a flat tray blank designed for automated tray erectors and hot-melt glue. It moves much faster through high-volume fulfillment than manual friction folding.

Close variants and lookalike dielines

The closest library neighbors include EVC41051, 0718, 0428a. Use this as a variant check if a buyer brings an old code, sample, or dieline that looks close. The deciding details are usually the lock, slot, closure, wall build, part count, or fold sequence.

Board thickness, assembly labor, print surfaces, and transit closure

Board thickness and fold clearance

The 180-degree roll-over hinge depends heavily on board thickness. Heavy double-wall corrugated can cause the hinges to crack or the friction wedge to fail unless the fold allowances are precisely tuned.

Manual assembly labor

Operators must force the roll-over flaps down over the corner flaps to create the friction lock. This requires firm thumb pressure and makes the tray slower to erect than a simple glued alternative.

Transit and closure

As an open-top tray, it provides no vertical containment on its own. Parcel or courier shipping will need an outer master carton to keep products secure.

Print surface planning

Because the side wall rolls completely over to the inside, both the outer face and the inner display panel print on the same side of the flat corrugated board. This simplifies artwork layout for retail displays.

Fit tolerance, wall height, and corner flap length

Fit tolerance

The internal dimensions can be adjusted to grip products tightly or leave room for protective inserts. This depends on whether the tray acts as a primary display or a loose parts bin.

Wall height

The height of the rolled walls can be modified to expose more of the product for retail visibility. They can also be raised to provide deeper containment for loose items.

Corner flap length

Adjusting how far the inner corner flaps extend changes how much material the roll-over flap has to trap. Longer corner flaps increase the friction lock's strength but require more corrugated board.

Board and packing details

Blank size and material usage

The extended roll-over flaps make the flat blank noticeably wider than a standard tray. This larger footprint affects how many trays fit on a single sheet of corrugated board during production.

Additional notes

Surface finish and lock reliability

Because this tray relies entirely on friction rather than locking tabs, slick surface finishes or high-gloss varnishes can cause the rolled walls to slip and spring open.

FAQs

Shipping and route

Can this tray be shipped through parcel networks on its own?

The open top and friction-locked walls mean products will fall out during rough handling. Parcel transit will need an outer master carton or a secure slip lid.

Assembly and labor

Does this tray require tape or glue to stay together?

The tray holds itself together using a friction wedge. This wedge forms when the long side walls roll 180 degrees over the inner corner flaps.

Can we run this through an automated tray erector?

The 180-degree friction lock requires specific manual folding and thumb pressure. Automated lines usually rely on hot-melt glued trays instead.

Board and material

Is heavy double-wall board a good choice for this tray?

The 180-degree fold puts heavy tension on thick board. This can cause the hinges to crack or the friction lock to fail. If heavy board is necessary, the fold clearances must be carefully tested.

Print and finish

How does the rolled wall affect printing?

The side wall rolls completely over to the inside. This means both the outer face and the inner display panel are printed on the same side of the flat corrugated board.

Product fit

Will the friction locks pop open if the tray is packed too tightly?

If the payload pushes outward against the inner rolled walls, it can overcome the friction wedge and cause the tray to unfold.

Inserts and dividers

Can we use custom dividers inside this tray?

The unbroken floor and straight inner walls make it easy to drop in partition grids or foam inserts for small parts, as there are no base slots to interfere with the dividers.

Prototyping and samples

Why is it important to test a physical sample of this specific tray?

Because the 180-degree friction lock depends entirely on the exact board thickness and fold allowances, a digital model cannot prove the lock will hold. A physical sample confirms the tray will stay together without glue.