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FEFCO 0481

Open-Front Retail Display Tray

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Product details

Top highlights

  • Lowered front panel provides clear product visibility
  • Double-thick side walls lock mechanically into the base
  • Requires an outer master carton for shipping and palletizing

About this product

A one-piece corrugated tray designed for shelf-ready retail presentation. It features a lowered front wall for direct consumer access and double-thick side walls that lock into the base without glue.

Because the open front reduces vertical stacking strength, this tray is typically packed inside a master carton for transit before being placed directly on the retail shelf.

Common uses

  • Shelf-ready packaging for FMCG goods
  • Countertop promotional displays
  • Cosmetics and confectionery assortments
  • Point-of-sale impulse bins

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail Presentation and Shelf-Ready Packaging

Shelf-ready retail packaging

The tray goes straight from the master carton to the shelf. The open front lets shoppers grab items easily, while the rear and side walls keep the remaining stock organized and upright.

Countertop promotional displays

The flat side and rear panels offer unbroken space for printed branding. The double-thick side walls provide enough rigidity to survive retail handling.

Fast-restock grocery assortments

Store staff can place a dozen items on the shelf in one motion rather than unpacking individual units. The tray keeps loose items contained.

Point-of-sale impulse bins

The lowered front wall removes the physical barrier between the shopper and the product, making it easier to grab small items near the checkout.

Brand and Channel Fit

FMCG and grocery brands

Fast-moving consumer goods rely on quick shelf restocking. This tray allows store staff to place multiple items on the shelf in one motion.

Cosmetics and confectionery

Small, rigid items benefit from the lateral containment of the double walls while remaining fully visible through the front cutout.

Stationery and office supplies

Pens, markers, and small boxed goods stay organized on the shelf without falling over, while the open front keeps the product accessible.

When to Consider a Different Tray Style

Heavy pallet stacking without master cartons

The open front removes the forward support wall. If the tray itself needs to bear heavy top loads on a pallet, a standard four-wall transit tray is a safer choice.

High-speed automated packing

This tray relies on manual friction locks. If you are running thousands of units through an automated tray erector, a machine-glued tray fits that equipment better.

Close variants and lookalike dielines

The closest library neighbors include 0482b, 0482, 0482a. Use this as a variant check if a buyer brings an old code, sample, or dieline that looks close. The deciding details are usually the lock, slot, closure, wall build, part count, or fold sequence.

Design and Material Choices

Front panel height

The height of the front lip trades visibility against containment. A lower lip shows more product but holds items less securely.

Board thickness and fold clearance

The side walls roll over 180 degrees to lock. Thick double-wall boards can crack at the hinge or prevent the locking tabs from seating properly. Fine flutes or standard single-wall boards usually fold much cleaner.

Master carton strategy

Because the open front removes forward support, this tray cannot bear heavy top loads on a pallet. You must plan for a sealed outer shipper to protect the trays during transit.

Print surface and finish

High-gloss varnishes on the locking tabs can reduce friction, making the side walls more likely to spring open under natural board tension.

Structural Adjustments

Locking tab tightness

The friction locks can be adjusted for tighter retention, though this increases the thumb pressure required from the packing team during assembly.

Front wall profile

The front lip can be cut straight across or scalloped to reveal specific parts of the primary product packaging.

Rear header extension

The back wall can be extended upward to create a taller billboard for branding, though this increases the overall flat size of the tray.

Board and packing details

Blank size and nesting efficiency

The extended roll-over side walls and the cut-out front profile create a wide, irregular flat blank. This limits how tightly the trays can nest on a sheet of corrugated board during production.

Additional notes

Internal stripping waste

The base lock holes create small cardboard cutouts that the factory must strip cleanly during production to ensure the tray locks properly on your pack bench.

Related Packaging to Compare

FAQs

Shipping and Route

Can this tray be shipped through a parcel network on its own?

No. The open front and friction locks mean products will fall out during rough handling. It needs to be packed inside a sealed master carton or heavily shrink-wrapped for transit.

Assembly

Does this tray require glue or tape to assemble?

The native design uses mechanical tongue-and-hole locks that hold the tray together without adhesive. Packers sometimes add tape to the corners manually if the tray holds unusually heavy items.

Materials

Can we use heavy double-wall board for extra strength?

Using thick board is risky for this specific design. The side walls must roll over 180 degrees to lock. Thick board often binds or cracks at the hinge, preventing the tabs from seating.

Shipping and Route

How does the open front affect stacking?

It significantly reduces vertical compression strength. The tray relies entirely on the rear and side walls to bear weight, making a master shipper necessary for palletizing.

Production

Is this compatible with automated folder-gluers?

No. The tray ships flat and is designed for manual pack-bench assembly.

Quoting

What product details help guide the tray design?

Share the dimensions of the products going inside, the desired height of the front display lip, and how the trays will be packed into master cartons for distribution.

Assembly

Can the locking tabs pop open on the shelf?

Yes, if the board is too thick or if a slick varnish reduces friction on the tabs. Proper fold clearance and unvarnished locking points help keep the side walls secure.

How does the tray arrive at the packing facility?

It arrives completely flat. Packers fold the front and rear walls up, then roll the side walls over the dust flaps to lock the tray into its 3D shape.