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FEFCO 0802

Rollover Display Tray with Diagonal Sides

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Diagonal side walls for direct retail shelf visibility
  • Unglued mechanical assembly using 180-degree rollover locks
  • Ships completely flat to maximize inbound pallet density

About this product

This shelf-ready display tray is built entirely without glue, relying on mechanical rollover locks to hold its shape. It features diagonal side walls that slope down from back to front, giving customers a clear view of the products inside while keeping them contained on the retail shelf.

Instead of factory-applied adhesive, the front and back panels fold 180 degrees over the side tabs and lock directly into the floor. This creates a clean, finished front edge that hides raw corrugated fluting from the shopper, making it a strong choice for premium retail presentation.

Common uses

  • Shelf-ready packaging (SRP) for FMCG
  • Counter displays for cosmetics or small accessories
  • Inner presentation trays packed inside master shippers
  • In-plant kitting and assembly trays

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail Shelf Displays and Kitting Trays

Shelf-ready packaging (SRP)

The diagonal sides make it easy for retail staff to place the entire tray directly on the shelf. The rolled front edge provides a clean, printable surface facing the aisle without exposed corrugated flutes.

Inner presentation trays for master shippers

Packed inside a larger transit box, this tray keeps multi-pack items organized during shipping and ready for immediate display once the outer box is removed.

Countertop point-of-sale displays

The double-thick rolled edges give the tray a finished, premium feel, making it suitable for checkout counters where presentation matters.

In-plant kitting and assembly trays

Once erected, the double-thick floor and locked corners create a rigid tray for organizing components on a production line or packing station.

FMCG, Cosmetics, and Bundled Packs

Fast-moving consumer goods (FMCG)

Brands moving high volumes to retail shelves choose this tray to avoid factory gluing costs while maintaining a clean, shelf-ready presentation.

Cosmetics and small accessories

The concealed front edges hide the raw corrugated fluting, providing a smoother look for premium retail environments.

Direct-to-consumer bundled packs

E-commerce brands use this as an internal tray to organize multiple items inside a larger mailer, creating a clean unboxing experience.

Evaluating Glued or Straight-Sided Trays

Compare to glued crash-lock trays

If your pack station needs to erect trays in seconds, a factory-glued crash-lock base (FEFCO 0801) is much faster to assemble than folding and locking this tray by hand.

Compare to standard straight-sided trays

If you need to stack heavy pallets directly on the tray walls, the diagonal cuts on this display tray reduce vertical strength. A straight-sided tray (FEFCO 0422) offers better top-load support.

Close variants and lookalike dielines

The closest library neighbors include 0804, 0423_1a, 0423a. Use this as a variant check if a buyer brings an old code, sample, or dieline that looks close. The deciding details are usually the lock, slot, closure, wall build, part count, or fold sequence.

Board Thickness, Labor, and Transit Choices

Pack-station labor versus factory gluing

This tray ships flat and avoids factory gluing costs, but it requires two-hand manual assembly. Your team must pre-break the creases and fold the 180-degree locks into place.

Board thickness limits

The 180-degree rollover locks are highly sensitive to board caliper. Fine flutes fold cleanly. Heavy flutes or double-wall boards will likely bind or crush the locking tabs during assembly.

Master shipper requirements

Because this tray has an open top and diagonal sides, it offers no top protection. It requires a master outer carton for transit through parcel or freight networks.

Blank area and material usage

The interior rollover panels must match the depth of the exterior walls to lock into the floor. This requires a larger flat blank than a simple glued tray, which affects material yield.

Front Panel Height and Lock Clearances

Front panel height

Raising or lowering the front wall changes the slope of the diagonal sides, altering how much of the product is visible versus how securely it is contained.

Locking slot friction

The base slots can be adjusted for tighter or looser friction depending on the chosen board grade and how frequently the tray will be handled.

Double crease allowances

If you change the board grade, the double creases must be recalculated to ensure the 180-degree rollover panels fold without tearing the outer liner.

Board and packing details

Pre-breaking the creases

Manual assembly requires the operator to pre-break the double creases before folding. Skipping this step causes the rollover panels to fight the operator, making it difficult to seat the locking tabs.

Additional notes

Concealed front edges

The 180-degree rollover hides the raw corrugated fluting on the front and back walls, providing a smooth, continuous surface for retail branding.

Related Display and Tray Packaging

0804: Related template 0804

Nearby FEFCO style to review if the buyer wants a similar job but the closure, flap overlap, wall build, or part count changes the package choice.

0423_1a: Tray with Self Locking Wall

Nearby FEFCO style to review if the buyer wants a similar job but the closure, flap overlap, wall build, or part count changes the package choice.

FAQs

Shipping and Route

Can this tray be shipped directly in the mail?

No. The open top and diagonal sides mean it offers no top protection. It must be packed inside a master shipper for transit.

Assembly and Closure

Does this tray require tape or glue to stay together?

No. The front and back panels roll over the side tabs and lock mechanically into the base. Once seated, the tension holds the tray square.

Board and Finish

Why is board thickness so important for this design?

The front and back panels must fold a full 180 degrees to lock into the floor. If the corrugated board is too thick, those folds will bind, and the locking tabs will crush before they seat properly.

Packing Labor

Is this faster to pack than a standard glued tray?

No. Because it relies on manual folding and mechanical locks, it takes more time at the pack station than popping open a factory-glued crash-lock tray.

Storage and Handling

Can we stack these trays on a pallet?

Stacking is limited. The diagonal side walls reduce the vertical load-bearing area compared to a tray with four full-height walls. Heavy top loads may cause the sides to crush.

Modifications

Can the front lip be adjusted?

Yes. The front panel height can be raised to hold taller products securely or lowered to maximize product visibility. This adjustment will change the angle of the diagonal side walls.

Board and Finish

Can we use double-wall corrugated board for this tray?

Generally, no. The complex 180-degree rollover folds and tight locking slots are designed for fine flutes. Double-wall board is too thick and will tear or fail to lock.

Production and Yield

Why does this tray use more material than a standard glued tray?

To create the clean rolled edges and lock the tray together, the front and back panels must fold completely over and reach the floor. This double-thick wall requires a larger flat blank.