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FEFCO 0874

Reinforced Corrugated Shelf Insert

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Raised front and side walls fold from one shallow tray blank.
  • Operates as an internal component requiring a master carton or display frame.
  • Unglued locking tabs hold the raised walls in position.

About this product

This one-piece corrugated tray or shelf insert has a shallow base, raised front and side walls, and locking tabs.

It requires manual wall folding and lock seating. Load capacity and center sag need testing with the intended board and product.

Common uses

  • Retail dump bin shelving
  • Heavy-duty transit separation for industrial parts
  • Multi-tier master displays
  • Suspended component trays

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Internal Staging for Heavy or Suspended Goods

Retail Dump Bin Shelving

Elevating merchandise inside a deep retail floor display. The rigid edge beams allow the shelf to span the width of the bin and hold multiple product layers without collapsing into the base.

Heavy-Duty Transit Separation

Creating a suspended floor inside a master shipping carton. When packing dense industrial components or heavy kits, the reinforced edges transfer the vertical weight outward to the master box walls, protecting the items below.

Multi-Tier Master Displays

Supporting stacked layers of product without crushing the bottom tier. The rolled edges provide a stable platform that keeps the upper layers separated from the lower merchandise.

Suspended Component Trays

Holding heavy parts mid-air so they do not touch the bottom of the master box. The friction locks keep the shelf rigid, preventing the components from shifting during transit.

Retail Displays and Industrial Kitting

Point-of-Purchase Display Designers

Display frames often use lighter board to save cost, but the shelves bear the actual product weight. This insert provides localized strength exactly where the merchandise sits.

Industrial Parts Kitting

When shipping heavy metal or dense electronic components in layers, a standard flat divider will bow. The rolled edges create a structural floor that keeps heavy parts separated during transit.

Fulfillment and Co-Packing Centers

Packing teams dealing with complex kits need reliable separation between layers. While this insert requires manual folding, it prevents the product damage that occurs when simple pads fail under weight.

When to Consider Simpler Pads or Trays

Simple Unreinforced Pads

If the payload is light or the span is narrow, a standard flat corrugated pad is much cheaper. Flat pads can be rotary slotted and require zero assembly labor, making them a better choice when center sag is not a risk.

Standalone Display Trays

If you need a standalone tray that can be removed from the master box and placed directly on a retail shelf, a double-bottom tray provides its own side walls and containment.

Close variants and lookalike dielines

The closest library neighbors include 0815, 0804, 0802. Use this as a variant check if a buyer brings an old code, sample, or dieline that looks close. The deciding details are usually the lock, slot, closure, wall build, part count, or fold sequence.

Board Thickness and Assembly Labor

Board Caliper and Fold Binding

The 180-degree edge roll-overs are sensitive to board thickness. Fine flutes fold cleanly and lock securely. Heavy flutes risk binding during the fold or crushing the locking tabs upon insertion.

Pack-Station Labor

This insert cannot be erected by automated equipment. Packing teams must manually pre-break the creases, roll three separate edges inward, and align the tuck tabs into the base slots. High-volume runs must account for this manual assembly time.

Master Box Anchor Points

Because this is an internal component, its load capacity depends on how it anchors into the outer box. The master carton must provide the physical ledge or slots to suspend the shelf.

Print and Presentation

If used in a retail display, the rolled edges will be visible to the customer. You must decide whether to print on these visible panels or leave them plain.

Adjusting Beam Depth and Footprint

Beam Depth and Footprint

The width of the rolled edge panels determines the depth of the hollow structural beams. Wider panels create a thicker, more rigid edge, but require a larger flat blank and reduce the usable internal footprint of the shelf.

Lock Slot Clearances

The width of the base slots must be adjusted to match the chosen board thickness. If the slots are too tight, the board will tear during assembly; if they are too loose, the edges will unroll.

Tuck Tongue Friction

The shape and size of the tuck tongues can be modified to ensure a secure lock. This adjustment prevents the tabs from shearing off under heavy product loads.

Board and packing details

Master Box Suspension Fit

Because this is an internal component, its load capacity depends heavily on how it anchors into the outer box. The shelf prevents its own center sag, but the master carton must provide the physical ledge or slots to suspend it.

Modifications and Additions

Fourth Edge Reinforcement

The standard template leaves the front edge flat to sit flush against the master box. Adding a fourth rolled edge is possible for four-sided rigidity, but requires complex corner cutouts to prevent the folded panels from colliding.

Additional notes

Pre-breaking the creases

Packers must pre-break the double creases before attempting the final roll-over fold. Skipping this step causes the panels to fight the operator, slowing down assembly and risking torn locking tabs.

Related Internal Components

0110: Simple Divider Pad

A flat, unreinforced corrugated sheet. Cheaper to produce and requires no assembly, but bows under heavy center loads.

0815: Related template 0815

Nearby FEFCO style to review if the buyer wants a similar job but the closure, flap overlap, wall build, or part count changes the package choice.

0804: Related template 0804

Nearby FEFCO style to review if the buyer wants a similar job but the closure, flap overlap, wall build, or part count changes the package choice.

FAQs

Shipping and Route

Can this shelf be shipped on its own?

No. It is an open, internal component designed to sit inside a sealed master shipper or a retail display frame.

Assembly and Labor

Can we automate the assembly of this insert?

This design relies on complex 180-degree mechanical folds and friction locks. It is a manual-assembly component and is not a fit for standard automated folder-gluers or case erectors.

Board and Material

Can we use double-wall board for maximum strength?

Double-wall board is usually a poor fit for this specific insert. The thick material makes the 180-degree edge folds difficult to execute by hand and often causes the locking tabs to crush instead of seating properly.

Prototyping and Fit

What should we test before ordering a full production run?

Always request a physical sample in the exact board grade you plan to use. You need to verify that the locking tabs engage without tearing the slots, and test the shelf's center sag under your actual product weight.

Production Path

Why does this cost more to manufacture than a standard flat divider?

The locking slots, tuck tabs, and double creases require flatbed die-cutting. A standard flat pad can be cut on simpler, faster rotary equipment.

Product Fit

How much weight can the shelf hold?

The capacity depends on the board grade, the depth of the rolled edge beams, and how the shelf is supported by the outer box. The edge beams prevent the cardboard from bowing, but the overall weight limit must be validated with a physical mock-up.

Closure and Sealing

Does the shelf need to be glued or taped?

No. The three reinforced edges use unglued mechanical tuck-and-slot friction locks to hold their shape. Once the tabs are inserted into the base slots, the shelf maintains its own tension.

Print and Presentation

Can we print on the rolled edges?

Yes. Because the edges roll inward toward the load surface, they can be printed to match the rest of your retail display. This is common when the shelf is visible to customers in a dump bin.