The EVC46010 is a one-piece corrugated tray that folds into a rigid, six-sided display without glue or tape. By rolling the outer walls over internal flaps and locking them into the base, it creates a clean, double-thick perimeter that hides raw corrugated edges.
Because the flat blank is a sprawling star shape and involves a multi-step manual folding sequence, it trades packing speed and material efficiency for a very structural, premium presentation.
The double-wall construction provides excellent lateral rigidity, keeping the tray from bowing when loaded with heavy jars or bottles on a retail shelf.
Gift hampers and kitting
The hexagonal shape naturally groups items toward the center, making it easier to arrange assortments with or without custom die-cut inserts.
Specialty bakery assortments
The rigid walls and clean interior edges present delicate baked goods well, keeping them contained without exposing raw corrugated flutes.
Cosmetic and skincare sets
Provides a structured base for multi-item sets, especially when paired with an insert to hold bottles or tubes upright.
Specialty Food, Cosmetics, and Gift Kitting
Specialty food and beverage
Often used to hold artisanal jars, preserves, or confectioneries where the tray itself acts as part of the gift packaging and elevates the unboxing experience.
Cosmetics and personal care
Useful for presenting curated collections of skincare or beauty products on retail counters or in gift sets.
Corporate gifting
Chosen when the presentation and structural feel of the package matter more than packing speed, offering a premium look for promotional assortments.
When to Consider Simpler Trays
High-volume automated packing
If the fulfillment line relies on automated tray erectors, a standard glued-corner tray is usually necessary. The alternating fold sequence of this hexagonal design creates a high hand-assembly burden.
Strict material budgets
The sprawling, star-shaped flat blank creates more offcut waste than a rectangular tray, and the double walls consume more corrugated board. A standard four-sided roll-end tray may be more economical for large runs.
Direct parcel shipping
As an open-top tray, this package is not suited for individual courier transit. If the package needs to ship without an outer master carton, a closed mailer box is worth comparing.
Board Thickness and Print Surface Planning
Board thickness and lock clearance
The lock tabs and double creases are very sensitive to board caliper. While a thin E-flute is a common starting point, moving to thicker board means adjusting the lock slots to prevent the corners from binding during assembly.
Continuous graphics
Because the inner walls fold over from the outside, the interior and exterior of the tray share the same print surface. This allows for continuous branding without two-sided printing.
Outer shipping strategy
Parcel shipment will need an outer carton or a separate lid to protect the contents and keep the lock tabs from dislodging.
Insert and void fill planning
If using a die-cut insert to hold items, the insert should be sized to fit inside the assembled double-wall perimeter, not the outer flat footprint.
Footprint and Proportion Adjustments
Irregular hexagonal footprints
The template can be stretched into an elongated, irregular hexagon to accommodate longer products while maintaining the same locking mechanism.
Wall height
The depth of the tray can be adjusted, though very tall walls may begin to bow if the board is too thin to support the span.
Lock tab and slot sizing
The locking tongues and receiving slots can be adjusted to match the exact board thickness, ensuring the walls hold securely without tearing the corrugated material.
Packing details
Production route and tooling
The complex perimeter, diagonal creases, and precise lock tabs mean this tray is produced via flatbed die-cutting.
Assembly labor expectations
Fulfillment centers should budget for a multi-step manual folding process. The alternating roll-end sequence takes longer to erect than a simple four-sided tray.
Additional notes
Insert clearance for small parts
If using a die-cut insert to hold bottles or jars, the insert should be sized to fit inside the double-wall perimeter, not the outer footprint.
Worth comparing if packing speed and material efficiency matter more than a unique shape.
FAQs
Do I need glue or tape to hold this tray together?
The tray relies entirely on mechanical lock tabs that seat into the base panel. Once the final inner walls are folded down, the package holds itself together without adhesive.
Can this tray be erected by machine?
The alternating fold sequence and internal side flaps mean it is assembled manually at the packing bench.
Do I need two-sided printing to have graphics on the inside?
Because the outer walls roll over to form the inner walls, the primary print surface covers both the exterior and the interior perimeter. Only the central base panel shows the unprinted side.
Can I use a heavy double-wall board for extra strength?
It is generally not recommended. The complex corner folds and lock tabs will likely bind or tear if the board is too thick. A thinner corrugated board provides a better balance of crisp folding and rigidity.
Can I ship this tray directly in the mail?
This is an open-top presentation tray. It needs to be placed inside a master shipping box or fitted with a separate lid for parcel transit.
Should I request a physical sample before ordering?
Because the lock tabs and double creases are sensitive to board thickness, a physical prototype helps verify that the corners fold cleanly and the tabs lock securely without tearing.
How are the raw corrugated edges hidden?
The alternating roll-end sequence folds the outer walls over the internal side flaps, tucking the raw edges down into the base. This creates a clean, finished look on all six sides.
What happens if the board is too thick for the lock tabs?
The tabs may bind or tear the slots during assembly, preventing the walls from locking securely. Thinner boards like E-flute usually fold more cleanly for this specific locking mechanism.
A very structural presentation base that elevates multi-item assortments on the retail shelf.
