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EVF91102

Hanging Paperboard Envelope

A flat, paperboard pocket designed specifically for retail pegboard display. It features a fold-over header that doubles the material thickness around the hanger hole, providing extra tear resistance when hung on store fixtures.

Delivered flat with the side seams already glued, this envelope is ready for immediate hand-loading. The top flap simply folds over and secures with a tuck tongue, making it an efficient choice for gift cards, manuals, and flat retail accessories.

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  • Order custom samples, short runs, or production runs.
  • US-based. Nationwide service.
  • Nationally competitive pricing & delivery costs.
  • Available in a wide variety of configurations.

At a glance

  • Double-thick header for hanging strength
  • Delivered flat with glued side seams
  • Front-tuck closure for easy loading

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Practical Retail Uses

Gift cards and vouchers

Provides a professional, printable sleeve that hangs neatly on checkout pegboards while keeping the card secure.

Manuals and booklets

Practical for thin, flexible printed materials that need to be displayed alongside larger products or sold separately.

Flat tech accessories

Accommodates coiled cables, screen protectors, or other low-profile items that do not require the depth of a full folding carton.

Craft and hobby supplies

Holds flat items like stencils, decals, or seed packets securely while maximizing retail shelf space.

Who Uses This Envelope

Retail merchandising

The built-in hanger hole and flat profile maximize pegboard density, allowing more SKUs to be displayed in a small retail footprint.

Fast-paced packing lines

Because the side seams are glued during manufacturing, packers only need to slide the item in and tuck the top flap, keeping assembly labor low.

Point-of-sale checkout

The compact, flat profile makes it easy to stock on small spinner racks or counter displays for impulse purchases.

When to Consider a Different Package

When the product has noticeable depth

This envelope is designed for flat items. If the product is bulky or spherical, it will bow the panels and may pop the tuck closure. A standard folding carton with a hang tab is a better choice for 3D items.

When shipping directly to consumers

The friction tuck closure is designed for retail display. For direct mailing, consider a rigid mailer or place this envelope inside an outer shipping box to protect the flap during transit.

Key Specification Choices

Board thickness and fold behavior

The side flaps and bottom edge fold 180 degrees to form the pocket. While a thicker board increases hanging strength, it also increases the risk of the liner cracking on these tight folds. The board choice must balance these two needs.

Hanger hole style

The template can be adjusted for different retail fixtures. Decide whether a standard round hole, a euro-slot, or a custom delta hole fits the intended store environment.

Retail security

The tuck tongue provides a clean, reusable closure. If the product requires tamper evidence on the retail shelf, plan for a clear wafer seal over the tuck flap.

Grain direction

To ensure the envelope lies flat and the bottom fold remains clean, the paperboard grain direction should be discussed during specification, especially for heavier board grades.

Template Adjustments

Pocket dimensions

The width and length of the containment area can be scaled to fit the specific product, provided the overall blank still fits efficiently on the printing sheet.

Header height

The height of the fold-over header can be adjusted to accommodate larger hanger holes or to provide more clearance above the product.

Tuck tongue width

The width of the closure tab can be modified to increase or decrease the friction fit, depending on how frequently the consumer needs to open the package.

Packing details

Print surface and graphics

The flat front and rear panels provide uninterrupted space for branding and instructions. The fold-over header also offers a small, prominent area for logos or pricing.

Additional notes

Board thickness and cracking risk

Because the side seams and bottom edge require tight 180-degree folds, excessively thick board may crack. We suggest testing samples to find the right balance between hanging strength and fold quality.

Related Packaging Options

FAQs

How thick of an item can this envelope hold?

It is designed for flat items like cards, manuals, or thin cables. Items thicker than a few millimeters will cause the front and back panels to bow, which can pull the side seams and compromise the tuck closure.

Can the hanger hole shape be changed?

Yes. The template can accommodate standard round holes, euro-slots, or custom shapes depending on the retail fixtures being used.

How much weight can the hanger hole support?

The fold-over header doubles the board thickness around the hole, making it stronger than a single-ply tab. However, the exact weight limit depends entirely on the chosen paperboard grade and should be tested with physical samples.

How is this package delivered?

It is delivered flat with the side seams already glued. The packer simply opens the top, slides the product in, and secures the tuck flap.

Does the bottom need to be taped or glued?

No. The bottom is formed by a continuous fold in the paperboard, and the sides are glued during manufacturing. The packer only handles the top tuck closure.

Can I mail this envelope directly to a customer?

This envelope is designed for retail display. The tuck closure is not secure enough for parcel sorting networks on its own. It should be placed inside a rigid mailer or shipping box for direct-to-consumer delivery.

Can the envelope be printed on both sides?

Yes. The flat front and rear panels provide uninterrupted space for branding, instructions, or regulatory information.

What board type is practical for this envelope?

A folding carton board like FBB or SBS is typically used. The board must be capable of handling tight 180-degree folds without the liner cracking.

A clean, efficient hanging envelope for flat retail products.