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EVC30023

Corrugated Glued Tray with Bench Supports

Available in a wide range of custom configurations & material selection.
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Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
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Product details

Top highlights

Integrated side ledges prevent outward wall bowing under heavy loads
Stepped front and back walls assist with vertical stacking alignment
Corners are secured with adhesive, while bench supports lock mechanically into the base

About this product

The EVC30023 is an open-top corrugated tray designed with integrated horizontal ledges along two opposing walls. These locking bench supports act as tension ties, preventing the side walls from bowing outward when loaded with dense or shifting products.

Because the front and back walls are stepped lower than the sides, the tray provides clear product visibility while maintaining structural rigidity. It is frequently used for retail presentations, heavy parts kitting, and organized shelf storage where top access is required.

Common uses

Retail-ready consumer goods requiring framed visibility.
Heavy industrial parts kitting where standard trays lose their shape.
Organized shelf storage for dense components.

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Retail Display, Kitting, and Component Handling

Retail Display

The open top allows immediate product access, while the bench supports frame the contents and keep the tray rigid on the shelf. The stepped front wall provides a clear view of primary packaging or labels.

Heavy Product Kitting

For dense components that might push standard tray walls outward, the locked ledges hold the structure square and retain the items securely during internal transit or assembly line use.

Organized Shelf Storage

The reinforced sides and open top make it useful for warehouse shelving where workers need to pick parts repeatedly without the tray breaking down.

Assembly Line Component Handling

The rigid side walls allow the tray to be moved along conveyors or workstations without losing its shape when loaded with dense metal or plastic components.

Shelf-Ready Goods, Industrial Parts, and Fulfillment

Shelf-Ready Consumer Goods

Brands use the stepped front wall to display primary packaging, relying on the side ledges to maintain a clean, uncrushed appearance in retail environments where products are frequently handled.

Industrial Parts

Assembly lines and distributors use the reinforced sides to handle dense metal or plastic components without the tray losing its shape or spilling contents during movement.

Fulfillment and Repacking Centers

Operations that build multi-part kits benefit from the open top for fast loading and the reinforced sides for stable stacking before final shipment.

When to Consider Standard Trays or Closed Cartons

Parcel Shipping

Because the top is open, this tray leaves the product exposed. It usually needs a master shipper or should be replaced with a fully enclosed mailer for individual ecommerce deliveries.

High-Speed Automated Packing

While the base corners can be glued on standard tray formers, the top ledges typically involve manual folding and locking. If manual labor is a constraint, a standard four-corner glued tray without ledges may be a better choice.

Assembly Labor, Board Thickness, and Delivery Format

Assembly Labor and Corner Fastening

The four corners are usually glued by a converter or on a tray former, but the bench supports are folded and locked by hand after the product is loaded. This mixed assembly path should be factored into packing labor estimates.

Board Thickness and Tab Clearance

The locking tabs fold 90 degrees and seat into the base slots. While E-flute folds crisply, moving to thicker B-flute or C-flute means adjusting the slot dimensions to prevent the tabs from crushing during insertion.

Delivery Format

If the corners are pre-glued by the converter, the trays ship nested, which consumes more pallet space. Delivering them flat requires the packing facility to apply adhesive or double-sided tape to the corners before locking the ledges.

Outer Shipper Requirements

If the tray is used for kitting or retail display but needs to travel through mixed-carrier networks, an outer shipping box or shrink wrap is usually needed to protect the open top.

Adjusting Ledge Width, Wall Heights, and Slot Clearances

Ledge Width Adjustments

The horizontal bench supports can be widened to cover more of the product, provided they do not overlap in the center of the tray.

Front and Back Wall Heights

The stepped walls can be raised or lowered to change the stacking profile or reveal more of the primary product, as long as they remain shorter than the main side walls.

Locking Slot Clearances

The slots in the base panel can be widened to accommodate thicker corrugated board, ensuring the tuck tabs lock securely without tearing.

Packing details

Insert Clearance Under Ledges

If using internal dividers or foam inserts, their height should account for the folded bench supports resting inside the upper edge of the tray.

Additional notes

Insert clearance under the ledges

If using internal dividers or foam inserts, their height should account for the folded bench supports resting inside the upper edge of the tray.

FAQs

Does this tray require glue or tape?

The four corners are secured with adhesive or double-sided tape. The top bench supports, however, lock mechanically into the base without additional fastening.

Can the bench supports be folded by machine?

Most standard tray formers can glue the base corners, but folding the top ledges and inserting the tabs into the base slots is typically a manual step completed after loading.

How much weight can the bench supports hold?

The ledges are designed to prevent the side walls from bowing outward rather than bearing heavy top loads. Stacking weight is primarily carried by the glued corners and the stepped front and back walls.

Can this be made in heavy double-wall corrugated?

Double-wall board is generally a poor match because the thick material makes it difficult to fold the locking tabs and insert them into the base slots without crushing the corrugated flutes.

Is this tray suitable for ecommerce shipping?

Not on its own. The open top leaves the product exposed, so it should be placed inside a fully enclosed outer shipping box for courier or postal delivery.

Where can graphics be printed?

The outside walls and the top surface of the bench supports offer clear print areas. The corner flap zones should remain free of heavy ink or varnish to ensure the adhesive bonds properly.

Can the front and back walls be the same height as the sides?

The front and back walls are designed to be shorter to allow the bench supports to fold inward properly. Raising them to the full height would interfere with the locking mechanism.

How are these trays delivered to the packing facility?

They can be delivered flat, requiring the packer to glue or tape the corners, or they can be pre-glued by the converter and delivered nested, which saves assembly time but takes up more shipping space.