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EVC41001

Stackable Columned Tray

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
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Product details

Top highlights

Raised columns for aligned vertical stacking
Manual assembly with friction-locking tabs
Open-top design for display and ventilation

About this product

The EVC41001 is an open-top corrugated tray designed for secure vertical stacking and clean retail presentation. It features raised columns on the short ends that nest into the base of the tray above, preventing stacked bins from sliding while transferring weight down the double-wall sides.

Delivered flat and assembled by hand without adhesive, this roll-end tray is a strong fit for shelf-ready packaging, agricultural produce, and in-plant kitting. Because the top remains open, parcel transit usually relies on an outer master carton.

Common uses

Shelf-ready retail displays
Agricultural produce bins
In-plant kitting carts
Bakery and catering transport

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Retail, produce, and kitting applications

Retail shelf displays for fast-moving goods

The open top and clean double-wall ends present products clearly on the shelf. The stacking columns allow multiple trays to be stacked securely in the aisle or backroom before being placed on the display.

Ventilated produce and agricultural stacking

The open top allows for ventilation, while the raised columns provide the load support needed to stack heavy produce on pallets without crushing the contents below.

Work-in-progress parts organization

For manufacturing environments, these trays can be erected on demand at a pack bench. They stack neatly on carts, keeping parts organized and accessible without the need for shelving.

Transporting baked goods and catering trays

The rigid double-wall ends and stacking columns prevent delicate items from being crushed when multiple orders are stacked for delivery.

Supply chain and retail environments

Retail and grocery distribution

Store employees can quickly move stacked trays from the backroom directly to the shelf. The open top eliminates the need to cut away outer packaging during replenishment.

Manufacturing and assembly lines

Packers can assemble the trays flat at their stations as needed. The friction-lock tray keeps the pack bench free of adhesive dispensers.

Farm-to-market supply chains

Field workers can erect the trays on site, load produce, and stack them immediately on pallets. The columns keep the stacks aligned during short-haul transport.

When to compare closed boxes or flat trays

Standard roll-end trays without columns

If the trays will not be stacked, or if they will be stacked inside a perfectly fitted master carton that bears the weight, the raised columns may be unnecessary. A standard roll-end tray offers a simpler die-cut profile.

Direct parcel shipping

The open top and friction locks make this tray vulnerable in rough courier networks. If the primary goal is shipping individual orders, compare this to a closed mailer or standard slotted box, or plan to pack these trays inside a master shipper.

Board, assembly, and transit choices

Pack-bench assembly time

This tray is designed for manual assembly. The short ends fold over the corner flaps and lock into the base using tuck tongues. Packers will need time to erect the trays before or during fulfillment.

Flute profile for vertical load

While E-flute provides an excellent print surface for retail, B-flute or C-flute is often chosen when vertical load support is the priority. Thicker boards require precise adjustments to the fold clearances to ensure the locking tabs seat correctly.

Pallet wrapping versus master shippers

Because the trays are open, a stacked pallet usually requires stretch wrap or corner boards to secure the load for transit. For mixed-carrier shipping, the trays should be packed inside a closed master carton.

Coatings for refrigerated environments

If the trays will hold produce in cold storage, the corrugated board may need moisture-resistant coatings to prevent the stacking columns from softening.

Adjusting columns, cutouts, and clearances

Stacking column height and nesting depth

The height and shape of the stacking columns can be adjusted based on the product clearance needed and how deeply the trays should nest into one another.

Ventilation and handling cutouts

Hand holes can be added to the outer short walls to make lifting easier, provided they are placed carefully to avoid interfering with the internal roll-over locking panels.

Lock-hole adjustments for thicker board grades

When moving from a thin E-flute to a thicker C-flute, the base slots and tuck tongues must be resized so the friction lock remains secure without tearing the board.

Packing details

Flatbed die-cutting profile

The complex profile of the stacking columns, tuck tongues, and base lock holes involves flatbed die-cutting. This provides clean, precise edges but is a different production route than standard slotted boxes.

Additional notes

Print surfaces on double-wall ends

The short ends of the tray fold over to create a double wall. This means both the inside and outside of those ends can display graphics printed on the same side of the flat corrugated blank.

FAQs

Does this tray require adhesive to stay together?

The tray uses a roll-end mechanism where the short walls fold over and lock into slots in the base using tuck tongues. It holds its shape entirely through friction.

Can this tray ship directly through a parcel carrier?

Because it has an open top and relies on friction locks, the tray is vulnerable in rough courier networks. Direct parcel delivery usually involves packing these trays inside a closed master carton.

How much weight can the stacked trays hold?

The load capacity depends heavily on the chosen board grade (such as B-flute or C-flute) and the environment (like refrigerated storage). If stacking heavy items like produce, the board combination should be physically tested.

Can this tray run on automated folder-gluer lines?

This is an unglued, flat-delivered tray designed for manual assembly at the packing station. The complex column profile also involves flatbed die-cutting rather than standard rotary slotting.

Can double-wall corrugated be used for extra strength?

Double-wall board provides extreme stiffness, but it can make the roll-over panels difficult to fold and lock. If double-wall is chosen, the template's fold clearances should be carefully adjusted and prototyped to ensure the tabs still fit into the base slots.

Can the stacking columns be removed?

Removing the columns is possible, but if stacking alignment is unnecessary for the application, switching to a standard roll-end tray (like FEFCO 0432a) offers a simpler die-cut profile.

Can internal dividers be added to the tray?

Internal partitions can be added to separate products. The base panel can be modified with slots to anchor the dividers, keeping them stable during transit.

Are hand holes possible on this tray?

Cutouts for lifting can be added to the outer short walls. They should be placed carefully to avoid interfering with the internal roll-over locking panels.