Hercule Industrial logoHercule Industrial
Interactive 3D
1 / 3

EVC41190

Four-Cell Kitting Tray with Locking Lid

The EVC41190 is a complete three-piece corrugated kitting solution. It combines a roll-end tray with an interlocking divider grid, creating four distinct internal compartments for separating and protecting multiple items.

Featuring double-wall front and side panels for crush resistance, this tray is a strong fit for subscription boxes, cosmetic kits, and fragile goods like jars or bottles. The attached lid secures with a front tuck flap and locking ears, providing a clean presentation.

Get a quote
  • Order custom samples, short runs, or production runs.
  • US-based. Nationwide service.
  • Nationally competitive pricing & delivery costs.
  • Available in a wide variety of configurations.

At a glance

  • Three-piece design: main tray plus two interlocking dividers
  • Double-wall front and sides for enhanced perimeter strength
  • Manual assembly required for the tray and divider grid

Get a quote

Share what you know. Exact specifications can follow. Or email us at info@herculeindustrial.com

Optional

More details

You can skip this whole part, or open a section and answer only what you know.

Size and quantity
Units
Materials and print
Add details for material or strength preference
Add details for print and artwork
Current box or specs
Add details for do you have a current box, spec, or target sample?

Kitting and Multi-Item Packing

Subscription Boxes and Kitting

The native four-cell grid separates distinct items, preventing them from striking each other during transit. It provides an organized presentation for curated product sets.

Fragile Goods and Glassware

When packing jars, bottles, or delicate components, the interlocking dividers isolate each item. The double-wall perimeter absorbs side impacts before they reach the internal cells.

Sample Packs and Tasting Kits

Beverage samplers or cosmetic collections benefit from the distinct compartments. The layout keeps individual bottles or tubes upright and separated.

Industrial Component Sorting

For hardware sets or multi-part assemblies, the grid keeps different components organized. The double-wall sides provide the necessary strength for heavier metal or plastic parts.

Fulfillment and Route Considerations

Manual Packing Lines

Packers fold the main tray, interlock the two divider strips into a cross, and insert the grid into the box. The three-piece design adds assembly steps compared to a single-piece package.

E-commerce and Parcel Shipping

While the double walls offer strong protection, the tuck-top lid relies on friction locking ears. Parcel networks usually involve adding a tamper-evident label or shipping tape to keep the lid closed during transit.

Retail Presentation

The lid can be opened to display the four distinct cells on a shelf. The rolled edges on the front and sides create a clean, double-thick border around the products.

When to Consider Alternative Trays

When internal separation is unnecessary

If the products do not require physical isolation, a standard roll-end tuck-top tray eliminates the divider assembly step and reduces material usage.

When a custom insert is preferred

The straight-grid dividers work well for rectangular or cylindrical items. If packing irregularly shaped components that require precise retention, an empty tray paired with a custom die-cut insert may be a better choice.

Board, Layout, and Assembly Choices

Board Flute and Divider Fit

E-flute is a common starting point, offering a balance of crisp folding and rigidity. If moving to a thicker board for heavier items, the interlocking slits on the dividers must be widened to prevent binding during assembly.

Die Layout and Material Efficiency

Because this is a three-piece kit, the tray and dividers can be nested on a single sheet for short runs, or separated onto different cutting dies for high-volume production to optimize board usage.

Cell Dimension Adjustments

The length and width of the individual cells can be adjusted. The template allows for asymmetric grids, meaning the four cells do not have to be perfectly square or equal in size.

Closure and Sealing Strategy

The locking ears provide retention, but the final shipping route dictates whether tape or a label should be added. Discuss whether a branded label or clear tape will be applied over the front tuck flap.

Grid and Dimension Adjustments

Cell Dimension Adjustments

The intersecting point of the dividers can be offset. This creates rectangular cells of different lengths and widths to fit a specific product mix.

Divider Height Adjustments

The internal dividers can be sized to sit flush with the top of the tray or recessed slightly, depending on whether the products need top clearance.

Lock Hole and Tab Widths

The slots in the base and the corresponding roll-over tabs can be adjusted to match the chosen board thickness, ensuring the walls lock securely without tearing.

Packing details

Locking Ear Behavior

The lid features locking ears on the front tuck flap. These engage with the front corners of the tray, providing strong retention that resists upward pulling. They require an intentional inward squeeze to release.

Additional notes

Packing labor considerations

Budget extra time for fulfillment. Assembling the interlocking cross and seating it inside the folded tray adds steps compared to a single-piece box.

Related Packaging Options

FEFCO 0427.1: Standard Roll-End Tuck-Top

Consider this simpler, single-piece tray if your products do not need internal dividers.

FEFCO 0432a: Double-Wall Tray

Consider this option if you need double-wall perimeter strength but want to leave the interior space open.

FAQs

How is this box delivered?

The tray and the two divider strips are delivered flat. They must be folded and assembled manually at the packing station.

Can this be erected by machine?

The three-piece construction, roll-over flaps, and interlocking divider grid mean this package is assembled by hand.

Do the four cells have to be the same size?

The template allows the intersecting point of the dividers to be offset, creating rectangular cells of different lengths and widths to fit your specific product mix.

Does the lid need tape for shipping?

While the locking ears keep the lid closed during handling, parcel shipping usually involves applying tape or a strong label to keep the box secure during transit.

Can I use a heavy double-wall board?

Heavy double-wall board makes the roll-over flaps difficult to fold and seat properly, and the divider slits would need substantial widening, which can compromise the grid's stability. Single-wall flutes are generally preferred.

Can the dividers be removed?

If you do not need the dividers, it is more efficient to specify a standard double-wall tray rather than modifying this three-piece template.

How do the locking ears work?

The lid features locking ears on the front tuck flap. These engage with the front corners of the tray, providing strong retention that resists upward pulling.

Are the dividers attached to the tray?

The two dividers are separate pieces. They interlock to form a cross and are then placed into the erected tray.

A structured, protective presentation for multi-item kits.