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EVC91004

Corrugated Cup Carrier

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

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Product details

Top highlights

Folds from a flat blank without glue or tape
Double-wall handle locks the structure when gripped
Requires exact cup taper dimensions for a secure fit

About this product

The EVC91004 is a one-piece corrugated beverage carrier designed for cafes, catering, and event concessions. Delivered as a flat rectangular blank, it folds along three creases to form an inverted 'T' shape with a double-wall handle and horizontal suspension trays.

Because it relies entirely on the user's grip and gravity to maintain its shape, it uses no glue or tape. The carrier stores densely under retail counters, making it a practical choice for high-volume, point-of-sale drink transport.

Common uses

Cafe takeout
Event catering
Stadium concessions
Brewery drink flights

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Takeout, Catering, and Beverage Transport

Cafe and Restaurant Takeout

A practical choice for handing multiple drinks to customers at the counter. The carrier stores completely flat, taking up minimal space, and can be folded into shape in seconds as orders are fulfilled.

Event Catering and Stadium Concessions

Allows a single person to carry up to six drinks securely over short distances. The central double-wall handle provides a comfortable grip while keeping the cups balanced.

Brewery and Tasting Room Flights

Useful for transporting sample glasses from the bar to the table. The circular cutouts can be sized to fit specific tasting glasses, keeping them upright during the walk.

Office Coffee Runs

Provides a stable way for customers to carry large coffee orders back to their workplace. The double-wall handle distributes the weight comfortably for the user.

Retail and Point-of-Sale Environments

High-Volume Retail Counters

Because this carrier requires no pre-gluing or mechanical assembly equipment, it fits easily into fast-paced retail environments. Staff simply pre-break the center fold, push the side trays down, and load the cups.

Outdoor Festivals and Food Trucks

Space is often limited in mobile food setups. These carriers arrive flat and palletize densely, freeing up valuable storage space while still offering a dependable multi-drink transport option.

Corporate Catering Deliveries

Helps catering teams organize and distribute beverages efficiently. The flat vertical handle panels also offer a clean surface for labeling orders or adding corporate branding.

When to Consider Molded Pulp or Glued Carriers

Parcel Shipping or Automated Fulfillment

This carrier is designed for manual, short-distance transport. It offers no top or side impact protection. If you are shipping bottled or canned beverages through a courier network, consider fully enclosed partitioned boxes or protective shippers.

Heavy or Non-Tapered Payloads

The carrier relies on the tapered shape of a standard cup wedging into the circular cutouts. Straight-walled cans or excessively heavy items may slip through or cause the corrugated trays to sag. For these items, a solid-bottom tray or basket carrier is a better option.

Cup Fit, Handle Clearance, and Moisture Resistance

Matching the Cup Taper

The diameter of the cutouts must be sized exactly to the resting height of your specific cups. If the holes are too large, the cups will fall through; if too small, the cups will sit too high and become top-heavy.

Moisture and Condensation Risks

Cold drinks sweat. If condensation softens the corrugated board around the cutouts, the cups can slip. For iced beverages, discuss moisture-resistant board options or coatings to maintain the carrier's rigidity.

Handle Height and Knuckle Clearance

The central handle must be tall enough to clear the lids, straws, or domed tops of your beverages, ensuring the user's hand does not crush the payload during transport.

Board Strength for Payload Weight

The entire weight of the beverages is suspended from the central handle and horizontal trays. Heavy drinks like large smoothies may require a stronger flute profile to prevent the grip cutouts from tearing or the trays from sagging.

Adjusting Hole Count and Carrier Dimensions

Hole Count and Spacing

While the standard layout holds six cups, the template can be scaled for two, four, or more beverages. Keep in mind that longer carriers with more holes increase the risk of the horizontal trays sagging under the combined weight.

Print and Branding Surfaces

The tall, flat vertical panels of the handle provide an excellent, visible surface for logos, instructions, or promotional branding.

Handle Cutout Shape

The grip holes can be adjusted for better ergonomics, ensuring a comfortable hold even when the carrier is fully loaded with heavy beverages.

Packing details

Prototyping with Actual Cups

Prototyping this carrier with the exact cups, lids, and liquid weights is recommended. A physical lift test helps confirm the balance, handle tear resistance, and seating depth before a full production run.

Additional notes

Handle Tear Strength

The entire weight of the beverages is suspended from the central handle. For heavy drinks like large milkshakes or smoothies, a stronger flute profile may be necessary to prevent the grip cutouts from tearing.

FAQs

How do I make sure my cups will not fall through?

The cutout diameter must be matched to the specific taper of your cups. We recommend providing the exact cup dimensions or physical samples so the die-cut holes can be sized to catch the cup securely below the rim.

Will the cardboard hold up to iced drinks?

Standard corrugated board can soften when exposed to condensation from cold cups. If you are serving iced beverages, we recommend discussing moisture-resistant board options or coatings to prevent the trays from sagging.

Does this carrier need to be glued before use?

No. The carrier is delivered as a flat blank. It locks into its 3D shape entirely through the folding sequence and the pinching action of the user's hand gripping the handle.

Can I order this for just two or four cups?

Yes. The template can be adjusted to accommodate different hole counts. However, carriers designed for more than six cups may require a thicker board grade to prevent the extended trays from bending.

How is this carrier delivered?

It is delivered completely flat. Because it is a simple rectangular blank with no glued seams, it pallets extremely densely, minimizing shipping costs and taking up very little storage space in a retail setting.

Can this hold straight-walled cans?

This specific carrier is intended for tapered cups that wedge into the cutouts. Straight-walled cans will slip straight through. For cans, a solid-bottom basket or tray is required.

What happens if the drinks are very heavy?

The entire weight is suspended from the central handle. For heavy drinks like large milkshakes, a stronger flute profile may be necessary to prevent the grip cutouts from tearing or the trays from bending.

Can I print my logo on this carrier?

Yes. The tall, flat vertical panels of the central handle provide a visible surface for logos, branding, or promotional messages.