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EVC62029

One-Piece Corrugated Floor Display

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Single-piece construction eliminates missing shelf inserts
  • Ships flat as a glued tube for efficient logistics
  • Integrated front lips retain products on each shelf

About this product

The EVC62029 family provides a complete, freestanding retail display cut from a single piece of corrugated board. Instead of relying on separate shelf inserts that can be lost or confusing to assemble, the shelves are integrated directly into the front panel and fold inward to span the depth of the display.

Delivered flat as a side-glued tube, this design allows retail staff to pop the structure open and lock the shelves in place without tools. It is an excellent choice for fast-moving consumer goods, seasonal promotions, and endcap merchandising where quick store-floor setup is a priority.

Common uses

  • Endcap merchandising
  • Aisle floor displays
  • Lightweight snacks and cosmetics
  • Seasonal promotional rollouts

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail Merchandising and Promotional Rollouts

Lightweight to Medium-Weight Consumer Goods

This display is well-suited for merchandising snacks, cosmetics, small electronics, and packaged apparel. The integrated shelves provide clear visibility and easy access from the front and sides. Because the shelves are tethered to the front wall, the design naturally creates a retaining lip that keeps items from sliding forward.

Fast-Turn Promotional Campaigns

For seasonal rollouts or temporary endcaps, the one-piece design simplifies logistics. There are no complex instructions or separate parts to track. The display arrives flat, pops open into a rectangular tower, and the shelves fold into place, minimizing the time retail staff spend on setup.

Endcap Merchandising

The tall, narrow footprint fits well at the end of retail aisles. The angled header and open side windows draw consumer attention from multiple directions, making it a strong choice for high-traffic store locations.

Point-of-Purchase Impulse Buys

Placed near checkout counters or high-visibility zones, the accessible shelves encourage impulse purchases. The integrated front lips ensure that small, loose items remain secure even in busy retail environments.

Fulfillment and Store-Floor Assembly

Retail Store Staff

Store employees often struggle with complex, multi-part corrugated displays. This one-piece structure reduces assembly to a few intuitive steps: squaring the tube, pushing the shelves inward, and engaging the locking tabs. This lowers the risk of incorrect assembly or damaged displays on the store floor.

Co-Packing and Fulfillment Centers

While this display is typically assembled at retail, co-packers can pre-load it if a separate corrugated outer shipper is used. The flat-packed delivery from the converter takes up minimal warehouse space before the campaign begins.

Brand Marketers

The large, continuous side panels and customizable header provide ample space for branding. Marketers can use these surfaces to communicate campaign messaging clearly without the visual interruption of separate shelf trays.

When to Consider Multi-Piece Displays

Heavy Products and Beverages

Because the shelves are cut from the front panel, the remaining vertical strips at the front corners carry the top load. If you are merchandising heavy liquids, canned goods, or dense hardware, a multi-piece display with separate, reinforced shelf trays and thicker load-bearing walls will provide better vertical compression strength.

Pre-Filled Parcel Shipping

This structure is open at the front and sides to maximize product visibility. It cannot be used as a standalone shipping container. If the display must travel through a courier network pre-filled with product, it requires a strong outer master carton.

Board Grade, Print Routing, and Blank Size

Board Grade and Weight Capacity

The choice of corrugated flute directly determines how much weight the shelves can hold before sagging and whether the side locking tabs will shear. A standard B-flute works for light snacks, but heavier items often require C-flute or a double-wall board. Physical load testing is advised before a full production run.

Print Surfaces and Litho-Lamination

This design offers high visibility on the outside front, sides, and header. However, the inside of the back wall and the top surfaces of the shelves are also visible to the consumer. Discuss two-sided printing or specific litho-lamination routing with your converter to ensure all visible surfaces carry the intended branding.

Flatbed Die-Cutting Limits

Because the entire tall display is cut from a single blank, the unfolded layout is exceptionally large. Verify that your converter's flatbed die-cutting equipment can accommodate the full dimensions of the flat blank.

Shelf Spacing and Product Height

The vertical distance between shelves must be planned around the tallest product being merchandised. Adjusting this spacing also changes the amount of material available for the front retaining lip, requiring a careful balance between product clearance and secure retention.

Header Profiles and Shelf Clearances

Shelf Spacing and Retaining Lips

The vertical distance between shelves can be adjusted to fit specific product heights. Modifying this spacing also changes the height of the front retaining lip left behind when the shelf folds inward. Ensure the lip is tall enough to secure the product but low enough to allow easy removal.

Header and Side Wall Profiles

The top of the display can be customized with an angled profile or an extended back wall to serve as a prominent branding header. These adjustments change the overall blank size but do not alter the core pop-up mechanism.

Side Support Tabs

For added shelf stability, U-shaped tabs can be cut into the side walls. These tabs fold inward to create horizontal ledges that support the edges of the shelves, transferring product weight to the side columns and reducing the risk of shelf sag.

Packing details

Side U-Tab Locking Mechanism

On variants with side U-tabs, these small flaps fold inward from the side walls to provide horizontal ledges for the shelves. This transfers the product weight to the side walls and prevents the shelves from sagging. The clearance of these tabs must be precisely matched to the chosen board thickness.

Available Package Variants

EVC62029

The base model features shelves that fold backward and lock directly into slots on the back wall, with top and bottom flaps closing the ends of the tube.

EVC62029_1 & EVC62029_2

These variants introduce U-shaped tabs on the side walls that fold inward to support the shelves, increasing load capacity. They also feature angled header profiles for enhanced branding space.

Additional notes

Stripping Waste Considerations

The large cutouts required to form the shelves and side access windows generate a high volume of corrugated offcuts. Clean stripping during the die-cutting process is essential so that retail staff do not have to punch out waste material during assembly.

Related Retail Displays

FAQs

Does this display require glue or tape for assembly?

The converter glues the single side seam during manufacturing, delivering a flat tube. Retail staff simply pop the tube open and fold the shelves into place without needing any tape, glue, or tools.

How much weight can the fold-in shelves hold?

Weight capacity depends entirely on the selected corrugated board grade and the width of the display. Because the shelves are tethered to the front panel, they are best suited for lightweight to medium-weight goods. Always request a physical prototype to test with your actual products.

Why does this display require a large-format die-cutter?

The entire structure, including the back, sides, front, and all shelves, is cut from a single continuous piece of corrugated board. For a tall floor display, this results in a very large flat blank that exceeds the size limits of smaller die-cutting machines.

Can this display be shipped pre-loaded with products?

Yes, but not on its own. Because the front and sides have large open access windows, a pre-loaded display must be packed inside a separate, sturdy corrugated outer shipper to protect the goods during transit.

Which surfaces of the display are visible to the consumer?

The outside front, sides, and header are fully visible. Additionally, because the shelves fold inward, the inside of the back wall and the top surfaces of the shelves are also exposed. This often requires two-sided printing to ensure consistent branding.

Can the height of the front retaining lip be changed?

Yes. The height of the front lip is determined by the vertical spacing between the shelves. Adjusting the shelf spacing allows you to create a taller lip for taller products or a shorter lip for easier access.

What corrugated board grade is recommended for this display?

A standard B-flute is often used for lightweight snacks and cosmetics. If the display needs to hold heavier items or requires stronger vertical columns, a thicker C-flute or double-wall board should be evaluated.

Should we request a physical prototype before production?

Yes. A physical sample allows you to verify that the shelves will not sag under your specific product weight and that the side locking tabs engage correctly with the chosen board thickness.