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EVC62181

Corrugated Single-Level Cell Display

Available in a wide range of custom configurations & material selection.
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Product details

Top highlights

Five-piece kit: outer body, two lower supports, and two upper dividers
Raised false floor elevates products for retail presentation
Requires manual assembly and an outer master shipper

About this product

The Single-Level Cell Display is a multi-piece corrugated retail bin designed to elevate small products for better visibility. Instead of using full-depth dividers, the top flaps of the outer body fold inward to create a raised false floor, which is held up by a hidden internal support cross.

This five-piece design keeps items like cosmetics, confectionery, or small electronics near the top edge of the display. Because it has an open top and relies on manual assembly, it is strictly a retail presentation unit that requires an outer master carton for shipping.

Common uses

Countertop cosmetics displays
Floor bins for small electronics
Confectionery point-of-purchase displays

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Retail Presentation and Product Elevation

Countertop cosmetics and small goods

This display is useful in retail environments where small items need to be presented at a specific height without requiring a deep, bulky box. The false floor keeps the products accessible, while the upper partitions keep them organized in a neat grid.

Confectionery and impulse-buy displays

For checkout counters, the raised floor ensures that small candies or mints remain visible even as the display empties, preventing products from getting lost at the bottom of a deep bin.

Floor bins for small electronics

When scaled up for floor placement, the internal supports hold the false floor high enough that shoppers do not have to bend down to reach small accessories or cables.

Multi-SKU retail presentations

The divided cells allow brands to present different product variations or colors in the same display without them mixing together during retail handling.

Fulfillment and Store-Floor Setup

Fulfillment and manual co-packing

Because the display consists of five separate pieces (the main body, two lower supports, and two upper dividers), it requires dedicated manual assembly. Fulfillment centers must budget time to erect the snap-lock base, insert the lower cross, fold the floor, and place the upper grid before loading the products.

Store-floor assembly and placement

Retail staff receive the display fully loaded inside a master shipper. Once unpacked, the display is ready for immediate placement on a counter or shelf without further folding or setup.

Managing multi-piece display inventory

Procurement teams must account for the five separate components. While they ship flat to save space, ensuring all pieces arrive together at the co-packing facility is a necessary logistical step.

When to Consider Full-Depth Partitions

Heavy products requiring full-depth support

If the products are very heavy, the hidden lower supports may buckle under the weight. A standard shipping box with full-depth partitions is a safer, more rigid choice for heavy glass or metal items.

Single-item parcel shipping

If the package needs to ship through parcel networks without an outer master carton, this open-top display is not suitable. A closed mailer or standard slotted carton provides the necessary enclosure for courier handling.

Board Strength and Assembly Labor

Board strength for hidden lower supports

The lower partition supports bear the primary vertical weight of the displayed products. Specifying a stronger flute profile for these hidden pieces can prevent the false floor from sagging, even if the visible outer body uses a thinner board for better print quality.

Print coverage on visible and hidden pieces

Because the lower partition cross is completely hidden beneath the false floor, it can often be manufactured from unprinted kraft board to reduce overall costs, while the visible outer body and upper dividers receive high-quality graphics.

Planning for manual assembly time

The five-piece design means automated erection is not an option. Buyers should confirm that their packing facility has the labor capacity to fold the base, insert the supports, and lock the upper dividers in place.

Sizing the outer master carton

The display cannot ship on its own. The dimensions of the fully assembled and loaded display must be used to size a protective outer shipper for safe transit to the retail destination.

Grid Sizing and Depth Adjustments

Adjusting the grid cell count

The template allows for adjustments to the number of cells in the grid. Adding more cells increases the number of slots required in the upper dividers and the false floor.

Setting the false floor height

Changing the depth of the upper display area shifts the false floor up or down. This automatically adjusts the height of the hidden lower supports to match the new floor position.

Double creases for thicker board grades

When using heavier corrugated board, the top flaps that fold inward to create the floor require double creases to prevent the material from cracking or binding during assembly.

Packing details

Master Shipper Requirements

This display has an open top and cannot be stacked or shipped through courier networks on its own. It must be packed inside a fitted master corrugated carton for safe transit to the retail store.

Board Thickness Variants

EVC62181 and EVC62181_1 (Double Crease)

These variants include double-crease allowances on the top flaps, making them suitable for thicker corrugated boards where a single fold might crack or bind.

EVC62181_2 (Single-Wall Standard)

A simplified variant that omits the double creases, designed for standard single-wall boards where complex folding allowances are unnecessary.

Additional notes

Unprinted internal supports

FAQs

How is the false floor created?

The four top flaps of the main outer body fold inward 90 degrees. They meet in the center and rest on top of a hidden corrugated cross placed inside the base, forming a stable, raised platform.

Can this display be shipped directly to consumers?

It is not designed for direct shipping. The display has an open top and relies on a manual snap-lock base. It is built for retail presentation and must be packed inside a separate outer master carton for shipping.

How much weight can the false floor hold?

The weight capacity depends entirely on the crush strength of the hidden lower partition supports. Heavy items may cause the supports to buckle or the floor to sag, so physical testing with the actual product and chosen board grade is necessary.

Does the display require glue or tape to assemble?

The main body tube is usually delivered flat with a glued side seam. The rest of the assembly (locking the bottom, inserting the supports, and placing the dividers) relies entirely on mechanical slots and tabs, requiring no additional tape or glue.

Which parts of the display are visible to the customer?

The outer walls of the main body, the top surface of the false floor, and the upper cell dividers are visible. The lower partition cross is completely hidden inside the base.

Are the five pieces manufactured together?

They can be nested on a single cutting die for smaller runs, or run on separate machines for higher volumes. Running them separately allows the hidden lower supports to be made from a less expensive, unprinted board.

What board grade makes sense for the hidden supports?

Because the lower supports bear the vertical weight of the products, a stronger flute profile is often chosen for these pieces to prevent the false floor from sagging over time.

How do the upper dividers stay in place?

The upper partition pieces slot together into a cross, which then slides into corresponding cutouts along the edges of the folded false floor, locking the entire upper structure together.