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EVC62803

Stackable Corrugated Picking Bin

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

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Product details

Top highlights

Interlocking tabs for secure vertical stacking
Angled open front for easy product access
Double-wall roll-over assembly using mechanical locks

About this product

The EVC62803 is a stackable corrugated hopper tray designed for warehouse picking, hardware sorting, and retail-ready displays. It features a lowered front wall for easy hand access and upward-pointing tabs that lock into the base of the tray above it, creating stable vertical stacks without separate shelving.

Constructed with double-wall roll-over panels on all four sides, this bin provides strong support using mechanical locks. Because of the open front, it is intended for storage and display rather than individual parcel shipping, and is typically delivered flat for manual assembly.

Common uses

Warehouse parts picking
Hardware sorting
Retail-ready shelf displays
Temporary fulfillment stations

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Practical Uses for Stackable Hopper Trays

Warehouse Parts Picking

The angled front allows workers to reach in and grab components, while the interlocking tabs help build temporary picking walls without permanent steel shelving.

Retail-Ready Shelf Displays

Used to present bulk or loose items on retail shelves. The roll-over walls provide a clean edge, and the open front keeps the product visible to shoppers.

Hardware and Fastener Sorting

Dense, heavy items benefit from the double-wall construction, which resists bowing when filled with metal components.

Fulfillment Station Organization

Operations that need flexible storage can use these bins to set up temporary sorting areas that are easily broken down and recycled later.

Environments That Rely on Open-Front Bins

Hardware Distribution

Distributors sorting heavy parts rely on the double-wall sides to carry vertical loads without splaying.

E-commerce Fulfillment

Facilities managing high SKU counts use stackable hoppers to keep fast-moving items accessible right at the packing bench.

Retail Merchandising

Store floors use the clean roll-over edges and open front to display loose merchandise directly from the pallet or shelf.

When to Consider a Different Tray Style

Individual Parcel Shipping

Because this tray has an open front and top, it is vulnerable to spilling if shipped individually through courier networks. If shipping the loaded tray, consider a fully enclosed mailer or a fitted master carton.

High-Speed Automated Packing

This bin involves manual folding of four separate roll-over walls. If the packing line relies on automated case erecting, a machine-formed tray or standard regular slotted carton may be a better fit.

Key Decisions for Fit, Board, and Assembly

Board Grade and Stacking Weight

The back and angled side walls carry the vertical load of the bins stacked above. Discuss the expected weight of your product so the correct flute profile can be selected to help prevent the side walls from buckling.

Manual Assembly Labor

These bins are delivered flat and involve folding and locking the roll-over panels into the base slots. Factor this assembly time into your operational planning for large packing projects.

Print Surface and Branding

Because the walls fold over from the outside in, a standard single-sided print run will cover both the exterior and the interior walls of the finished bin.

Outer Shipping Strategy

The open hopper design means products can fall out during transit. Plan for an outer master carton if these bins will be pre-filled before moving to a retail location.

Adjusting the Bin Profile

Front Access Lip Height

The height of the front wall can be raised to retain loose items or lowered to increase hand clearance for larger products.

Side Wall Angle

The slope connecting the tall back wall to the short front wall can be adjusted to balance product visibility with side retention.

Stacking Tab Dimensions

The width and height of the upward tabs can be modified to match different board thicknesses or to provide a tighter lock between stacked bins.

Packing details

Print Surface Behavior on Roll-Over Walls

Because all four walls roll over to form a double thickness, the interior of the bin is formed by the same side of the corrugated board as the exterior. This allows a single-sided print run to brand both the outside and the inside of the tray.

Additional notes

Manual folding time

Because this tray relies on four separate roll-over walls locking into the base, it takes more time to assemble than a standard slotted box. Factor this into your labor planning for high-volume packing operations.

FAQs

How many bins can I stack vertically?

The safe stacking height depends on the board grade chosen, the weight of the product inside, and the humidity of the environment. The interlocking tabs prevent the stack from shifting, but the side walls carry the vertical load.

Does this bin use tape or glue?

No. The tray uses mechanical roll-over walls where the inner panels fold over and lock into slots in the base, securing the bin without adhesive.

Can I ship products inside this bin?

Not on its own. The open front and top mean products will fall out during transit. To ship loaded bins, they are usually packed inside a fitted outer master carton.

Can the inside of the bin be printed?

Yes. Because the walls fold over from the outside in, a standard single-sided print will automatically cover both the exterior and the interior walls of the finished bin.

Can the stacking tabs be removed?

Yes. If you want to use the tray as a standalone display or hopper without stacking others on top, the top tabs and base slots can be removed from the template.

How are these bins delivered?

They are die-cut and delivered flat on pallets. Your team will fold and lock them into shape as needed on the warehouse or retail floor.

Can I mix different sizes of bins in the same stack?

Generally, no. The upward tabs and base slots align to stack securely. Bins of different widths or depths do not interlock with each other.

How does humidity affect the stacked bins?

Corrugated board absorbs moisture over time, which can weaken the side walls carrying the vertical load. If your warehouse is not climate-controlled, discuss heavier board grades to maintain stacking strength.