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ICB10180

Single-Shelf Rigid Floor Display

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

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Product details

Top highlights

Tool-free peg-and-slot assembly
Designed for thick rigid or honeycomb board
Ships flat in four distinct components

About this product

The ICB10180 is a heavy-duty, single-level retail floor display built from rigid board rather than conventional folded corrugated. It uses a U-shaped base, a flat rear wall, and a single drop-in shelf, all secured by tool-free locking pegs.

Because it relies on physical peg-and-slot joinery instead of glue or tape, it provides a sturdy, furniture-like presentation that retail staff can assemble quickly on the floor.

Common uses

Heavy beverage or hardware retail rollouts.
Premium seasonal endcaps in club stores.
Semi-permanent aisle displays.

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Retail and Merchandising Applications

Heavy or bulky retail goods

The rigid board and wedged joinery support more weight than typical folded bins, making it a strong fit for beverages, hardware, or premium packaged goods.

High-end temporary fixtures

The clean lines and lack of visible folded flaps give it a semi-permanent, furniture-like appearance for seasonal rollouts or premium brand presentations.

Store-floor assembly

The peg-and-slot design requires no tools, tape, or adhesive, allowing retail staff to set it up quickly without specialized training.

Semi-permanent aisle placements

The thick board and locking joints withstand shopping cart bumps and heavy foot traffic better than conventional folded bins, making it suitable for longer-term aisle placements.

Store Environments and Fulfillment

Club stores and big-box retail

Environments that demand sturdy, high-visibility endcaps or aisle displays that resist crushing under heavy foot traffic or dense product weight.

Co-packing operations

The multi-part flat delivery allows co-packers to easily stage the components, though the small locking pegs must be carefully kitted to avoid loss before final assembly.

Heavy-goods merchandising

Brands launching heavy items like hardware tools, paint, or large beverage multipacks benefit from the rigid base and wedged joints that prevent the display from bowing.

When to Consider Different Display Styles

Multi-shelf presentations

If the product mix requires tiered merchandising, a multi-shelf variant provides the same peg-and-slot strength with additional horizontal platforms.

Lightweight dump bins

If the product is light and budget is the primary driver, a conventional folded corrugated display will be more economical than routing thick rigid board.

Board, Kitting, and Production Choices

Board thickness and slot tolerances

This template is natively designed for 16mm board. Any change in material caliper requires recalculating all slot widths and peg clearances so the joints do not bind or tear.

Kitting and transit

The display consists of a large rear wall, a base, a shelf, and small locking pegs. The flat-pack strategy must account for securing the small pegs so they arrive safely at the retail destination.

Print and finish

The large, flat rear wall and U-shaped base offer uninterrupted panels for direct-to-board digital printing or litho-lamination.

Shelf load and span limits

While the peg-and-slot joints are strong, the shelf itself can sag if the span is too wide for the product weight. Testing the exact product load on a physical mockup is necessary before full production.

Structural and Visual Adjustments

Shelf span and depth

The shelf dimensions can be adjusted for different product footprints, but wider spans may require testing to ensure the board does not sag under heavy loads.

Base profile and header shape

The curves on the U-shaped base and the top of the rear wall can be modified to match brand aesthetics or specific product access needs.

Locking peg extension

The length of the locking pegs can be adjusted to provide a tighter wedge against the rear wall, depending on the exact thickness and compression behavior of the chosen board.

Packing details

Production routing

Because of the thick board and slot joinery, this display is typically produced on large-format digital flatbed cutters or heavy-duty flatbed die-cutters, making it well-suited for short to medium rollout volumes.

Shelf load testing

While the peg-and-slot mechanism is inherently strong, the actual weight capacity depends entirely on the chosen board grade and the width of the shelf span. Physical mockups should be loaded with the real product before full production.

Additional notes

Direct-to-board printing

The flat, rigid components are well-suited for large-format digital printing, allowing for high-quality graphics without the need for separate printed wraps or labels.

FAQs

Does this display require glue or tape to assemble?

The entire structure is held together by extended tabs that pass through the rear wall and are locked in place by separate wedge pegs, eliminating the need for adhesive.

Can we use conventional corrugated board for this design?

Conventional corrugated lacks the shear strength for the peg slots and will likely crush under load. The template is designed for rigid materials like 16mm Inverted Corrugated Board (ICB) or honeycomb board.

How is the display shipped?

It ships knocked down as a set of flat parts. Because it includes small locking pegs, the components must be carefully kitted or shrink-wrapped together so nothing is lost in transit.

Can the shelf hold heavy products like beverages?

Rigid board displays are often used for heavier goods, but the exact weight capacity depends on the board thickness and the shelf width. A physical load test is always a necessary step.

How do we change the height of the rear wall?

The rear wall height can be extended to create a taller header for branding, provided it stays within the maximum cutting bed limits of the production equipment.

Is this suitable for automated packing?

This is a multi-part display that requires manual assembly, either by a co-packer or by retail staff on the store floor.

Can we add dividers or inserts to the shelf?

The flat shelf surface can accommodate separate rigid or corrugated dividers to organize smaller items, though these are cut as separate pieces and placed during store setup.

Should we test a prototype before ordering the full rollout?

A physical prototype is a necessary step. Because the shelf relies on board stiffness rather than folded supports, testing the exact product weight ensures the shelf will not sag over time.