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ICB20006

Flat-Pack Rigid Board Table and Stools

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

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Product details

Top highlights

Tool-free, friction-fit assembly
Requires thick rigid board (10mm to 16mm)
Ships flat (KD) for efficient logistics

About this product

The ICB20006 is a multi-piece, flat-pack furniture set consisting of one table and two stools. Designed for temporary events, trade shows, and pop-up retail, it relies on simple slot-together assembly without the need for tools, hardware, or adhesives.

Because it is engineered for thick rigid materials like 16mm Inverted Corrugated Board (ICB) or honeycomb board, it provides a stable, printable surface that ships completely flat and sets up in minutes.

Common uses

Trade show seating and display
Pop-up retail counters
Temporary event furniture
Children's play areas

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Materials and print

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Practical Uses for Flat-Pack Furniture

Trade Shows and Exhibitions

Provides lightweight, branded seating and meeting space that can be easily transported, assembled on-site, and broken down after the event.

Pop-Up Retail and Activations

Serves as temporary product display tables or customer seating areas. The large flat panels offer excellent surfaces for large-format UV printing.

Temporary Event Spaces

Useful for festivals, temporary lounges, or children's areas where permanent furniture is impractical to ship and store.

Temporary Breakout Lounges

Creates a dedicated space for client conversations or team meetings within a larger exhibition hall, using fully branded surfaces.

Where This Set Excels

Event Marketers and Agencies

Agencies value the ability to print full-bleed graphics across the table top and legs, turning functional furniture into a branding opportunity.

Retail Display Buyers

For short-term retail rollouts, this set provides a practical way to furnish a space without the freight costs associated with pre-assembled fixtures.

Trade Show Exhibitors

Teams needing lightweight, reusable furniture that ships flat alongside their main booth displays, avoiding heavy freight costs.

When to Consider Alternative Furniture

Permanent Commercial Furniture

If the furniture needs to withstand years of heavy daily use, outdoor weather, or frequent dragging across floors, traditional wood or metal fixtures are necessary. This is a temporary, rigid-board solution.

Standard Corrugated Displays

If you only need to hold lightweight products and do not require human weight-bearing capacity, standard corrugated risers or dump bins may be a better fit.

Key Material and Production Choices

Board Selection and Thickness

This design requires thick, rigid materials to function safely. 16mm Inverted Corrugated Board (ICB) or heavy-duty honeycomb board are typical choices. Standard folding carton or thin corrugated flutes will fail to provide the necessary column strength.

Slot Tolerance and Caliper Matching

The width of the interlocking slots and the height of the top tenons are strictly dependent on your chosen board thickness. If your material caliper changes, the CAD file must be updated before cutting, or the joints will either bind or become dangerously loose.

Edge Finishing

Depending on the material, the cut edges will expose the inner core. Decide if your application requires edge banding for a premium look or if raw edges are acceptable.

Production Route

Due to the large blank size and material thickness, this set is exclusively produced via wide-format CNC flatbed routing. It cannot be die-cut with standard steel-rule dies.

Customizing the Furniture Set

Scaling Dimensions

The overall length, width, and height of the table and stools can be adjusted. However, excessive heights increase the risk of tipping and place more leverage on the base slots.

Print and Branding

All components, including the table top, stool tops, and leg panels, can be printed flat before cutting, allowing for complete customization of the set.

Slot Width Calibration

The CAD file can be updated to match the exact caliper of your chosen rigid board, ensuring the friction-fit joints remain tight and stable.

Packing details

Weight Capacity and Validation

The structural integrity and weight-bearing capacity of this furniture depend entirely on the physical board chosen and environmental conditions. Always perform physical weight rating tests with your specific material before deploying.

Flat-Pack Logistics

The set is designed to ship knocked-down (KD). Because the parts are large and heavy, they require proper palletization or a custom outer shipper to protect the edges during transit.

Additional notes

Edge exposure on rigid boards

Cutting thick honeycomb or ICB leaves the internal core structure visible along the edges. If a smooth, solid edge is required for aesthetic reasons, edge banding must be applied after cutting.

Top panel security

The table and stool tops lock into place horizontally via the tenons, but they are held down primarily by gravity and friction. Lifting the assembled furniture by the top panel may cause the base to detach.

FAQs

Can this be made from standard corrugated cardboard?

No. Standard corrugated board lacks the column strength required to support human weight or heavy displays. This design requires thick rigid boards, such as 10mm to 16mm ICB or honeycomb board.

How much weight can the table and stools hold?

Weight capacity is entirely dependent on the specific rigid board you select and the environmental conditions. You must conduct physical load testing with your chosen material to determine a safe weight rating.

Are tools or glue required for assembly?

No. The bases use interlocking cross-halving joints, and the tops secure via mortise-and-tenon slots. The entire set is designed for tool-free, friction-fit manual assembly.

Is traditional die-cutting used for this set?

No. Due to the 10mm to 16mm material thickness and large panel sizes, these components are cut using a CNC flatbed router or digital cutter.

What happens if I change the board thickness?

The CAD file must be updated. The interlocking slots are precisely calculated based on the material thickness. If the board is thicker or thinner than the file specifies, the furniture will not assemble correctly.

How is the set shipped?

The components are delivered completely flat. They should be palletized or packed in a protective outer shipper to prevent edge crushing during transit.

Can I print on the table and stool surfaces?

Yes. Because the components are cut from flat rigid boards, they are excellent candidates for large-format UV flatbed printing before the routing process.

How do the top panels stay attached to the bases?

The bases feature upward-facing tenons that slide into matching mortise slots on the top panels. They are held in place by gravity and friction, making them easy to lift off during breakdown.