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ICB40020

Rigid Board Archway Module

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

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Product details

Top highlights

Forms a 90-degree arch corner
Nested U-channels hide internal locking hardware
Requires 16mm rigid board and V-cut routing

About this product

The ICB40020 is a large-scale, multi-piece display module designed to form a 90-degree archway corner for retail environments and events. Built from 16mm rigid board, it uses a system of nested U-channels and internal locking hardware to create thick-walled, hollow box beams that ship flat and assemble on-site.

Because the default column height reaches 2.8 meters, this display requires large-format CNC routing and oversized pallet logistics. It replaces heavy wood or metal fixtures with a fully printable, friction-locked board display.

Common uses

Retail entryways
Trade show booths
Event branding arches
Pop-up shop framing

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Retail And Event Archways

Trade show and event entryways

This module provides the scale and rigidity needed for event branding. The thick box-beam construction gives the appearance of a permanent architectural feature while remaining flat-packable for transport.

Large retail floor displays

Used to frame aisles, highlight specific product zones, or create immersive brand experiences. The outer skins provide massive, uninterrupted panels for high-impact digital printing.

Temporary pop-up shop framing

When building a temporary retail space, these archways define the footprint and entrance without requiring custom carpentry or heavy metal truss systems.

Branded aisle markers

Placed over wide retail aisles, the overhead beam provides high-visibility branding that shoppers can walk beneath, drawing attention to specific departments.

Event Marketing And Store Fixtures

Experiential marketing agencies

Agencies use this module to build temporary, high-end environments without the cost and drayage fees associated with custom carpentry.

Retail fixture procurement

For seasonal rollouts, this module offers a rigid alternative to metal framing, allowing for complete graphic coverage and easier end-of-life recycling.

Trade show exhibit builders

Exhibit houses incorporate these modules to create lightweight, printable overhead spans that reduce shipping weight compared to traditional booth hardware.

When To Consider Alternative Displays

Straight wall configurations

If the floor plan requires a continuous backdrop rather than an archway or overhead span, compare this to straight modular wall components like the ICB40014, which avoid the cantilever stress of a 90-degree beam.

Load-bearing shelving displays

This archway is a visual and physical framing element. If the display needs to hold heavy retail products, compare it to dedicated rigid board shelving units or floor stands designed for vertical load paths.

Production And Logistics Planning

Machine envelope and part size

The default column panels are 2.8 meters long. Before specifying, verify that your manufacturing partner has a CNC flatbed router large enough to cut these components in a single pass.

Material thickness and joint strength

The internal locking slots and gussets are parametrically tied to 16mm board. While thinner materials like 10mm board can reduce weight, they greatly weaken the cantilever joint and must be physically validated before production.

Oversized pallet logistics

Even when delivered flat, the sheer length of the primary panels requires oversized pallets. Plan for specialized freight handling rather than standard LTL or parcel networks.

Base weighting and anti-tip planning

Depending on the final height and floor traffic, the base of the column often requires internal weighting or floor anchors to prevent the archway from tipping over.

Display Adjustments

Column height and beam span

The overall height and width of the archway can be adjusted, but extending the horizontal beam increases cantilever stress on the corner joint. Major extensions require physical load testing.

Outer skin print coverage

Because the outer U-channel wraps over the internal frame, the entire exterior surface is available for continuous digital printing without visible hardware interruptions.

Base anchoring cutouts

The bottom of the column panels can be modified to accommodate specific floor weights, sandbags, or anchoring plates required for retail safety.

Packing details

Internal locking hardware

The 90-degree joint relies on a separate rigid board gusset and locking panel inserted into pre-cut slots. This internal bracing prevents the arch from racking and is completely hidden once the outer U-channel skins are wrapped over the frame.

Additional notes

Print surface and hardware concealment

Because the outer U-channel skins wrap entirely over the inner frame, all locking tabs and gussets are hidden. This provides a massive, uninterrupted surface for large-format digital printing.

FAQs

How is the archway corner secured without glue?

The inner column and beam are folded into U-channels and mated at 90 degrees. A rigid board gusset and locking panel are then inserted into pre-cut slots to brace the joint. Finally, outer U-channel skins slide over the assembly, locking everything in place via friction.

Can store staff assemble this display?

Due to the size of the 2.8-meter panels and the multi-step nesting sequence, assembly requires at least two people and ample floor space. It is more complex than a standard pop-up display.

Why does this require V-cut routing?

To fold 16mm rigid board cleanly at 90 degrees, a CNC router must cut a V-shaped groove into the material. Standard die-cutting cannot process board this thick.

What material is required for this archway?

The parametric slots and locking hardware are designed specifically for 16mm Inverted Corrugated Board (ICB) or equivalent heavy-duty honeycomb. Thinner boards will compromise the joint strength.

Can the horizontal beam support overhead weight?

The cantilever beam is designed primarily for its own weight and visual impact. Any additional overhead load, such as lighting or heavy signage, must be physically tested to ensure the corner gusset does not tear out.

Does the column need to be anchored?