EVF11064

Straight Tuck Hanging Box

This retail folding carton features an integrated hanging tab designed for pegboard displays. The top and bottom use a straight tuck closure, making it easy to load by hand while keeping the front display panel free of raw board edges.

The defining feature is the header card: it extends from the rear panel and folds completely over on itself. This creates a double-thick, rigid tab that resists tearing on retail pegs and allows graphics to appear on both the front and back of the hanger using a normal one-sided print run.

  • Order custom samples, short runs, or production runs.
  • US-based. Nationwide service.
  • Nationally competitive pricing & delivery costs.
  • Available in a wide variety of configurations.

At a glance

  • Double-thick folded hanging tab
  • Straight tuck top and bottom closures
  • Delivered flat with pre-glued side seam and header

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Retail Display and Pegboard Loading

Retail pegboard displays

A practical fit for cosmetics, electronics accessories, and small hardware items that need high visibility on a retail pegboard. The double-wall header provides enough rigidity to keep the package hanging straight without sagging.

Hand-loaded fulfillment

The straight tuck closures are designed for quick hand assembly. The carton arrives flat with the side seam and header already glued, so packers simply pop the tube open, tuck the bottom, load the product, and tuck the top.

Dual-facing retail environments

Because the header folds back-to-back, shoppers see printed branding whether they look at the front of the package or glance at the back of the hanging tab, making it useful for center-aisle displays.

Mixed shelf and hanging displays

The straight tuck bottom creates a flat, stable base. This allows the same carton to stand upright on a standard retail shelf if pegboard space is unavailable.

Product Fit and Channel Context

Retail store environments

The integrated euro-hole is sized for retail peg hooks. The double-thick tab helps prevent the package from tearing and falling off the hook during customer handling.

Boutique and specialty shops

The straight tuck design keeps raw board edges at the back of the package, presenting a clean, uninterrupted front panel for premium graphics.

High-SKU accessory lines

The tall header provides extra billboard space for branding, barcodes, or product variations, making it easier for shoppers to distinguish between similar items.

When to Consider a Different Box Style

Heavy or dense products

If the product is heavy enough to tear the hanger hole or force the top tuck open, a hanging carton may not be the right choice. Consider a standard folding carton displayed on a shelf, or a corrugated box with a reinforced hanging insert.

Automated fulfillment lines

The protruding header tab typically interferes with automated carton-erecting machinery. If your packing line requires automation, a straight tuck without a header is usually necessary.

Board, Print, and Packing Decisions

Board thickness and fold behavior

Because the header folds 180 degrees over on itself, very thick boards can crack along the top crease or cause the hanger holes to bind. Standard folding carton boards usually perform best.

Two-sided header printing

The back-to-back header fold means you can achieve a two-sided printed hanging tab using a more economical one-sided print run. The unprinted sides of the board are glued together, hiding the raw material.

Outer shipping requirements

Hanging cartons are designed for retail display rather than direct-to-consumer courier shipping. When shipping to stores or distribution centers, they should be packed inside a corrugated master shipper to protect the header tabs from bending.

Internal product fit

If packing multiple small items or fragile components, consider adding a custom insert. The straight tuck design provides a clean interior space for trays or dividers.

Template Adjustments

Hanger hole size and placement

The euro-hole can be adjusted to fit specific retail hooks. The template automatically offsets the front and back holes slightly so they align perfectly once the board is folded and glued.

Header height

The height of the hanging tab can be extended to accommodate larger graphics or specific retail planogram requirements, provided the overall blank fits efficiently on the printing sheet.

Tuck lock friction

The depth and angle of the slit locks on the tuck flaps can be adjusted to increase friction, helping the top and bottom stay closed depending on the chosen board grade.

Packing details

Header gluing and delivery

The carton is delivered knocked down (flat). The manufacturing process includes folding and gluing both the main side seam and the header tab, so the package is ready to pop open and load upon arrival.

Additional notes

Insert clearance for small parts

If packing multiple small items or fragile components, consider adding a custom insert. The straight tuck design provides a clean interior space for trays or dividers.

FAQs

Can I print graphics on the back of the hanging tab?

Yes. Because the header panel folds completely over and glues to itself, the printed side of the board faces outward on both the front and the back of the tab. This allows two-sided branding from a one-sided print run.

Can this box be shipped directly to a customer?

This carton is designed for retail display. The protruding hanging tab can catch or bend during rough courier handling. It should be packed inside a corrugated master shipper for transit to retail locations.

How much weight can the hanging tab support?

The double-thick header adds significant strength, but the exact limit depends on the board grade and the product's weight distribution. Heavy items should be physically tested to ensure the euro-hole does not tear and the top tuck remains closed.

Does the packer need to fold and glue the header?

No. The carton is delivered flat with both the side seam and the header tab already folded and glued by the manufacturer. Packers only need to pop the box open, tuck the ends, and load the product.

Does this box require tape or clear seals?

The straight tuck closures use friction slit locks to stay closed without tape. However, clear wafer seals are often added to the top and bottom flaps in retail environments for tamper evidence.

Can this be made from heavy corrugated board?

Usually not. The 180-degree fold required to create the header tab is difficult to achieve cleanly with thick corrugated material. Standard folding carton boards are recommended.

Can this box stand on a shelf instead of hanging?

Yes. The straight tuck bottom creates a flat base, allowing the carton to stand upright on a shelf if pegboard space is unavailable.

Should I test the hanger hole before ordering a full run?

Yes. It is worth testing a physical sample with your exact product weight to ensure the euro-hole does not tear and the top tuck remains closed when suspended.

A reliable choice for retail environments, combining a clean straight tuck presentation with a reinforced hanging tab.