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EVF11281

6-Cell Auto-Bottom Carton with Integrated Divider

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Integrated 2x3 grid partition
  • Auto-erecting bottom for fast packing
  • Friction tuck top with slit locks

About this product

This folding carton features a specialized crash-lock bottom that automatically forms a six-cell internal divider when the box is opened. Designed for retail multi-packs and fragile items, it eliminates the need to manually fold and load a separate partition.

By integrating the divider into the base flaps, this package shifts complexity to the manufacturing stage, reducing assembly time on the packing line.

Common uses

  • Retail multi-packs
  • Cosmetics sets
  • Vial or small bottle distribution
  • Sampler kits

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Where the integrated 6-cell divider is used

Retail cosmetics and skincare sets

Useful for presenting sets of identical items, such as small jars or specialty bottles. The built-in divider keeps products separated and prevents glass or rigid containers from clashing during handling.

Vial and ampoule distribution

Useful for medical, dental, or essential oil kits where small, fragile cylinders need physical separation. The 2x3 grid holds each item upright for presentation and access.

Specialty food and beverage samplers

Fits small sampler bottles, mini-jars, or delicate confections that require individual cells to maintain their appearance and prevent label scuffing.

High-volume multi-pack fulfillment

When packing volume is high, eliminating the step of assembling and inserting a separate partition saves labor. The box and divider open together, ready for immediate loading.

Retail and fulfillment situations

Retail display and shelf presentation

The friction tuck top opens cleanly, allowing the carton to serve as a presentation piece. The internal grid keeps the six items organized and visible when the lid is lifted.

Hand-packing operations

Reduces the number of components an operator must handle. Instead of managing a flat box and a separate flat partition, the packer only opens one piece before loading the goods.

Kitting and subscription boxes

Provides a structured unboxing experience for curated sets. The integrated divider ensures items do not shift or group together during transit to the fulfillment center.

When to compare other carton styles

When packing single items or bulk goods

If the product does not require physical separation, a standard crash-lock carton without the internal divider uses less material and is simpler to manufacture.

When shipping directly via parcel networks

The friction tuck top is designed for retail shelves or master shippers. If this carton will be shipped individually through a courier network, it may need an outer shipping box or a secure external seal.

When needing a different cell count

This specific template is engineered for exactly six cells in a 2x3 grid. If the product count is four, eight, or a custom arrangement, a different template or a standard box with a custom insert is required.

Decisions about board, fit, and production

Board thickness and gluer compatibility

Because the bottom flaps fold into a dense, multi-layered partition, the board must be flexible enough to lie flat when knocked down. Standard folding boxboard is common, while very thick boards or micro-flutes may cause the carton to spring open or jam during gluing.

Order volume and setup tradeoffs

The complex multi-point gluing required to form the integrated divider involves higher setup times. This style is often chosen for medium to high-volume runs where the packing labor savings offset the initial manufacturing setup.

Cell fit and product clearance

The cell dimensions are derived from the overall length and width of the carton. The internal clearance must be checked against the exact diameter or width of the product to ensure items slide in easily without binding.

Top closure security

The top lid uses a standard tuck tongue with slit locks that catch on the front panel. This holds closed for retail handling but is not a sealed, tamper-proof lock.

Adjusting the carton and cell dimensions

Cell width and length scaling

The width and length of the individual cells scale proportionally with the overall length and width of the carton. Adjusting the main box dimensions automatically recalculates the 2x3 grid.

Partition wall height

The height of the internal partition walls can be adjusted independently of the main box height, provided they remain short enough to allow the top lid to close without interference.

Tuck and dust flap adjustments

The depth of the top tuck and the angles of the dust flaps can be modified to change how tightly the lid closes, depending on the board thickness and handling requirements.

Packing details

Prototype testing for complex folds

A physical prototype made from the exact production board helps verify that the complex bottom folds flat properly and opens smoothly without tearing.

Additional notes

Prototype testing for complex folds

A physical prototype made from the exact production board helps verify that the complex bottom folds flat properly and opens smoothly without tearing.

Related packaging choices

FAQs

Can I change the number of cells in this carton?

This specific template is engineered exclusively for a six-cell (2x3) grid. Changing the cell count requires a different template or moving to a standard box with a separate custom insert.

How do I ensure my products fit the cells?

The cell dimensions are derived from the overall length and width of the carton. The exact product dimensions, such as bottle diameter, should be checked against the calculated cell size to ensure a proper fit without binding.

Does the divider require manual assembly?

The converter pre-glues the complex bottom flaps. When the flat carton is opened, the floor and the six-cell divider automatically lock into place.

Are there limitations on the material I can use?

Because the integrated divider creates multiple layers of folded board at the bottom, very thick materials can prevent the carton from lying flat before use. Standard folding boxboard is usually chosen.

Is this box secure enough for parcel shipping?

The friction tuck top is designed for retail display and master-carton packing. For direct parcel shipping, it will likely need an outer shipping box or a secure external seal to prevent the lid from opening.

Why choose this over a separate insert?

The integrated divider requires more raw material and a specialized multi-point folder-gluer to manufacture. The tradeoff is a reduction in manual packing labor compared to assembling and loading separate inserts.

Can the height of the divider walls be changed?

The internal partition walls can be adjusted to be shorter than the main box height, as long as they clear the top lid when closed.

Does this carton require tape to stay closed?

No tape is required for the bottom, as it is pre-glued and auto-erecting. The top uses a friction tuck with slit locks, which holds closed for retail handling but is not tamper-evident.