EVF12001

Pillow Pack with Handle

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Glueless wrap-around assembly
  • Integrated double-thick handle
  • Friction-locked curved end flaps

About this product

The EVF12001 is a one-piece retail carrier that forms a lenticular pillow shape without adhesive. Designed as a wrap-around structure, it folds in half along a solid bottom crease, bringing the two sides together to form a double-thick carrying handle.

Because it relies on the tension of its curved creases and overlapping end flaps to stay closed, it ships completely flat. It is a practical choice for lightweight retail takeaway, apparel, cosmetics, and gift packaging where in-store assembly speed and presentation matter.

Common uses

  • Retail takeaway for apparel or cosmetics
  • Lightweight gift packaging
  • Fast-food or bakery items like pies

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail and Takeaway Packing Jobs

Retail Apparel and Accessories

The built-in handle and bowed shape make this an attractive option for boutique retail. It works well for lightweight clothing, scarves, or accessories handed directly to the customer.

Cosmetics and Beauty Sets

Useful for grouping multiple small beauty items into a single gift-ready presentation. The wrap-around loading allows items to be arranged before the package is closed.

Bakery and Lightweight Food Takeaway

The wrap-around style allows the package to be formed around the product, making it useful for items like pies or pastries that might be difficult to slide into a standard tubular box. Grease-resistant board coatings may be necessary depending on the food.

Promotional Kits and Event Giveaways

Because it requires no tape or glue, this carrier is easy to assemble on-site at events. The flat delivery makes it simple to transport to trade shows or promotional venues.

In-Store and Retail Contexts

In-Store Manual Assembly

This package is designed for quick manual assembly at the point of sale. The glueless design means no specialized equipment or adhesives are needed behind the counter.

Flat Storage Behind Retail Counters

The unglued, single-piece blank takes up minimal space, allowing retail staff to store large quantities flat under a counter or in a small stockroom.

Direct Hand-to-Hand Presentation

The integrated handle often replaces the need for a separate shopping bag, reducing overall packaging use for single-item purchases.

When to Compare Other Carriers

Heavy or Dense Products

Because the side flaps are secured only by friction and the tension of the bowed board, heavy items can push through the ends or tear the handle. For heavier goods, a glued carton with a reinforced crash-lock base is often a safer choice.

Parcel Shipping and Courier Delivery

This carrier is not designed for mixed-carrier transit on its own. The friction locks can pop open during rough handling, and the handle can catch on sorting equipment. If the product will be shipped, this pack should be placed inside a sturdy outer corrugated box.

Board and Packing Decisions

Board Flexibility and Grade

The success of this design depends on the board's ability to bow cleanly along the curved creases without cracking. Flexible folding boxboard (FBB) or solid bleached sulfate (SBS) is usually preferred. Rigid boards or corrugated materials often resist the curve and distort the shape.

Grain Direction

To help the handle maintain strength and the main panels bow smoothly, the grain direction of the paperboard should run perpendicular to the central bottom crease.

Surface Finish and Cracking Risk

Heavy varnishes, laminations, or thick ink coverage along the curved creases can increase the risk of cracking when the board is bowed. This should be discussed with the printer, especially for dark designs.

Wrap-Around Loading Workflow

Unlike a standard tubular pillow box where the product is pushed in from the end, this package is loaded by placing the product on the flat blank and folding the sides up around it. This workflow should be tested with the actual product.

Handle and Bow Adjustments

Handle Hole Sizing

The die-cut hand hole and the height of the handle panel can be adjusted to accommodate different hand sizes or visual preferences, provided enough material remains to prevent tearing when lifted.

Bow Tension and Crease Depth

The depth of the curved creases dictates how aggressively the package bows outward. Adjusting this changes the internal volume and the tension on the friction locks, which should be tested with physical prototypes.

Thumb Cut Radius

The small thumb cuts on the outer flaps can be resized to provide a larger or smaller grip area for opening the friction lock.

Packing details

Zero Folder-Gluer Time

Because this is a wrap-around design with no side seam, it bypasses the folder-gluer entirely. It is cut on a flatbed die-cutter and delivered flat, which can simplify production routing.

Additional notes

Thumb cuts for easy opening

The outer curved flaps feature small thumb cuts, making it easier for the end user to grip and open the friction lock without damaging the board.

FAQs

Does this package require glue or tape?

No. It is a one-piece, wrap-around design. The package holds its shape through the tension of the bowed panels and the friction-fit of the overlapping end flaps.

Can this be made from corrugated board?

Generally, no. Corrugated flutes resist the curved bowing required to form the pillow shape, and the board may crack or crush. It is usually cut from flexible folding carton boards like FBB or SBS.

Is this suitable for mailing or courier delivery?

Not on its own. The friction locks can open during transit, and the handle can catch on sorting equipment. It is designed for retail takeaway or should be placed inside a master shipper for parcel delivery.

How is the product loaded into this package?

The flat blank is placed face-down, and the product is positioned on one half. The blank is then folded in half along the bottom crease, bowing the main panels outward around the product before the end flaps are tucked in.

Will the curved creases crack during assembly?

Cracking can happen if the board is too rigid, the grain direction is incorrect, or heavy coatings are applied over the creases. Using a flexible board grade and testing prototypes helps prevent this.

Can the handle size be adjusted?

Yes, the die-cut hand hole and the overall height of the handle panel can be modified in the template to fit different hand sizes or aesthetic needs.

How is this package delivered?

Because it has no glued seams, it is delivered completely flat. This makes it very space-efficient for shipping and retail storage.

Is this suitable for heavy items?

Usually not. The side flaps rely on friction to stay closed, and heavy items can push through the ends or tear the handle. Heavier products generally need a glued carton.