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EVF16005

Hexagonal Box with Edge Locks

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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30+specialist partner plants

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To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Product details

Top highlights

  • Distinctive six-sided retail presentation
  • Edge locks prevent lid bowing without stickers
  • Delivered flat with a pre-glued side seam

About this product

This hexagonal folding carton delivers a distinctive retail presentation with a more secure closure than standard tuck boxes. The top and bottom lids feature a primary tuck tongue supplemented by two secondary edge locks that snap into the carton body.

These edge locks hold the lid flat against the angled walls, preventing the outward bowing that can happen with basic hexagonal designs. It is an excellent choice for cosmetics, confectionery, and premium gifts where a clean, tape-free presentation is essential.

Common uses

  • Cosmetics and skincare
  • Confectionery and specialty foods
  • Premium lightweight gifts
  • Specialty candles and fragrances

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail and Presentation Uses

Premium Cosmetics and Skincare

The hexagonal shape stands out on crowded retail shelves, while the edge locks keep the package looking crisp and securely closed without requiring clear wafer seals.

Confectionery and Specialty Foods

Well-suited for lightweight, high-value treats. The secure closure prevents accidental opening during shelf handling, maintaining the premium feel of the product.

Gift and Promotional Packaging

Provides a unique unboxing experience. The friction-fit edge locks offer a satisfying snap when closed, adding to the perceived value of the item inside.

Specialty Candles and Fragrances

The tall, six-sided profile accommodates cylindrical or jarred products, while the edge locks keep the lid flat and secure during retail handling.

Product and Channel Fit

Retail Display

The six-sided structure offers multiple panels for branding and graphics. The edge locks ensure the top and bottom lids remain perfectly flat, avoiding the sloppy, bulging look that can ruin a premium display.

Manual Fulfillment Operations

Because the edge locks require precise manual seating, this carton is best suited for hand-packing lines where presentation quality outweighs raw throughput speed.

Unboxing and Presentation

The friction-fit edge locks provide a satisfying snap when opened, enhancing the perceived value of premium goods without relying on messy adhesive seals.

When to Consider Simpler Hexagonal Cartons

High-Speed Packing Lines

The secondary edge locks require an operator to manually press the tabs into their slots. If your fulfillment relies on high-speed automation or rapid hand-packing, a standard hexagonal tuck box without edge locks will be faster to close.

Heavy or Bulky Products

This is a folding carton designed for lightweight retail goods. Heavy items can put too much pressure on the bottom tuck and edge locks, potentially causing them to fail. For heavier goods, consider a corrugated structure or a design with a crash-lock base.

Board Choice and Packing Labor

Board Tear Resistance

The small edge locks and their corresponding female cuts are sensitive to tearing. Specifying a high-quality folding boxboard (like SBS or FBB) with excellent tear resistance is important to ensure the locks function correctly without fraying.

Prototyping the Closure

The friction fit of the edge locks depends heavily on the exact thickness and stiffness of the chosen board. A physical prototype is strongly recommended to verify that the locks seat securely and can be opened without tearing.

Packing Labor and Speed

Seating the secondary edge locks requires precise manual handling. If your fulfillment relies on rapid hand-packing, this closure will take slightly longer than a standard tuck.

Print and Finish Strategy

The six-sided structure offers multiple presentation faces. Consider how your artwork will wrap around the angled panels and whether premium finishes like foil or spot UV will be used.

Closure Tuning and Proportions

Tuning the Edge Locks

The depth and length of the locking cuts can be adjusted in the template to match the specific caliper of your board, ensuring a tight snap fit without making the carton too difficult to open.

Hexagonal Proportions

While typically produced as a regular hexagon, the template allows for adjustments to the panel widths, creating elongated or asymmetrical hexagonal shapes to fit specific products.

Dust Flap Clearance

The internal dust flaps can be adjusted to ensure they do not interfere with the product during loading, especially for items that fit tightly within the hexagonal profile.

Packing details

Flat Delivery and Storage

The carton is glued along a single side seam by the converter and delivered knocked down (flat). This provides excellent pallet density and minimizes storage space before use.

Additional notes

Grain Direction

Ensure the board grain runs vertically (parallel to the main height creases) to provide the best vertical stacking strength and prevent the main walls from bowing.

Related Hexagonal Packaging

FAQs

Does this box require tape or stickers to stay closed?

The combination of the main tuck tongue and the two edge locks provides a secure, friction-based closure that keeps the lid flat without external seals.

Can this carton be closed on an automated packaging line?

Seating the small edge locks into their slots requires precise manual handling, making it unsuitable for automated folder-gluers or cartoners.

What type of board works best for this design?

Solid Bleached Sulfate (SBS) or Folding Boxboard (FBB) are recommended. The board must have good tear resistance so the small locking tabs do not rip during assembly or opening.

Can I ship this box directly in the mail?

This is a primary retail carton. The friction locks are secure for shelf display but can pop open under the rough handling of parcel courier networks. It requires an outer master shipper for transit.

Are the edge locks reusable?

They can be opened and closed multiple times, provided the board has sufficient tear resistance. However, they are primarily designed to secure the product until the initial opening.

Why is a physical sample important for this box?

The edge locks rely on precise friction. A physical sample confirms that the cuts and tabs are perfectly sized for your specific board thickness, ensuring the locks snap securely without tearing.

Can the edge locks be adjusted for different board thicknesses?

The depth and length of the locking cuts must be tuned to match the specific caliper of your chosen board to ensure a tight snap fit without tearing.

Does the hexagonal shape affect how the carton is shipped to me?

The carton is glued along a single side seam by the converter and delivered flat, providing excellent pallet density before assembly.