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EVF16105

Hexagonal Snap-Lock Box

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Distinctive 6-sided retail profile
  • Manual 1-2-3 snap-lock bottom
  • Full hexagonal lid with slit locks

About this product

The EVF16105 is a distinctive hexagonal folding carton intended for retail presentation. It features a full hexagonal lid with a regular tuck closure and a four-part snap-lock base.

Delivered flat with a glued side seam, this carton involves manual folding to interlock the bottom flaps. It offers vertical crush resistance and six distinct panels for branding, making it a strong choice for cosmetics, confectionery, and specialty gifts.

Common uses

  • Cosmetics and skincare
  • Confectionery and specialty foods
  • Gift packaging
  • Retail shelf displays
  • Boutique health and wellness
  • Premium home fragrance

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail Presentation And Specialty Packaging

Cosmetics and Specialty Gifts

The hexagonal shape stands out on retail shelves, offering a premium look that breaks away from rectangular boxes. The six vertical panels provide ample space for segmented branding or ingredient lists.

Confectionery and Lightweight Retail

The interlocking snap-lock base holds lightweight to medium-weight items. The regular tuck top with slit locks keeps the lid closed during handling without needing external tape or seals.

Premium Home Fragrance

Tall items like candles or reed diffusers benefit from the vertical presentation and the friction fit of the top lid.

Boutique Health and Wellness

Vitamins, tinctures, and supplements stand out in a hexagonal profile, offering six distinct faces for regulatory and branding information.

Hand Packing And Flat Delivery

Hand Packing And Assembly

The four-part snap-lock base is typically folded and interlocked by hand. This makes it a practical choice for manual packing lines, but it takes more assembly time per unit than pre-glued crash-lock alternatives.

Flat Delivery and Storage

The carton is glued along its side seam and delivered knocked-down flat. Operators squeeze the edges to open the hexagonal tube before folding the bottom foundation.

Retail Shelf Differentiation

Brands looking to break away from rectangular profiles use this shape to draw attention. The flat base provides stability on shelves, while the angled panels catch light differently than flat boxes.

When To Consider A Different Box Style

High-Volume Packing Lines

If your fulfillment operation needs rapid bottom erection, the manual snap-lock base may slow down packing. A pre-glued crash-lock hexagonal carton is often a better choice for reducing assembly time.

Heavy Product Weights

The snap-lock bottom relies on paper stiffness and friction. For heavy items that might push through an unglued base, consider a design with a fully glued bottom or a reinforced insert.

Rough Parcel Transit

The tuck top and snap bottom are intended for retail display. If shipping directly through courier networks, this carton needs an outer shipping box to prevent accidental opening.

Board Caliper And Master Shipper Planning

Board Caliper Sensitivity

This design is very sensitive to board thickness. The complex bottom interlock and the angled lid hinges need precise clearances. Standard folding boxboards work well, but thick boards or corrugated materials can cause the flaps to bind.

Master Shipper Arrangement

Once erected, hexagonal boxes do not pack as simply as rectangles. You will need to plan for honeycomb-style nesting inside your master shippers to avoid wasted space and reduce crushing risk during transit.

Graphic Layout Across Angled Panels

The six-panel design needs careful artwork mapping. Ensure your converter provides a 3D mockup to verify that continuous graphics align correctly across the angled folds.

Fulfillment Labor Planning

Folding a four-part hexagonal snap-lock takes slightly longer per unit than a rectangular 1-2-3 bottom. Factor this assembly time into your packing labor estimates.

Template Proportions And Scaling

Proportional Scaling

The width, depth, and height can be adjusted, but the hexagonal angles should be carefully managed. Large changes to the panel ratios can distort the full hexagonal lid and stop it from covering the opening cleanly.

Dust Flap Clearances

The three top dust flaps can be adjusted in height to provide a better resting ledge for the lid, depending on the product inside.

Tuck Flap Slit Locks

The slit locks on the front tuck flap can be modified in depth to increase or decrease the friction fit, balancing closure strength with ease of opening for the consumer.

Packing details

Top Closure Security

The lid hinges from the rear wide panel and folds over three internal dust flaps. The front tuck flap includes slit locks that catch on the front crease, providing a friction fit that resists accidental opening.

Additional notes

Fulfillment Time

Folding a four-part hexagonal snap-lock takes slightly longer per unit than a rectangular 1-2-3 bottom or a pre-glued crash-lock. Factor this into your packing labor estimates.

Related Hexagonal Cartons

FAQs

Does the bottom require hand assembly?

Yes, the four-part snap-lock base is typically folded and interlocked by hand. If your packing line needs rapid or automated bottom erection, a pre-glued crash-lock style may be a better fit.

Is the bottom pre-glued?

The side seam is pre-glued so the box can ship flat, but the bottom flaps are unglued and are snapped together by the packer.

Can I use corrugated board for this hexagonal box?

It is usually a poor fit. The intricate cuts of the snap-lock base and the precise hinges of the lid need the clean folding properties of folding carton boards. Corrugated fluting often causes the locks to bind.

Is this box suitable for parcel shipping?

Not on its own. The tuck top and snap-lock bottom are intended for retail display and may open during rough courier transit. It needs an outer shipping box for parcel networks.

Does the lid cover the entire top of the box?

Yes. The lid is a full hexagon attached to the rear wide panel. It folds over the opening and tucks into the front panel, covering the three internal dust flaps.

How should these be packed in master shippers?

Because of the hexagonal footprint, these cartons nest efficiently in a honeycomb pattern. This arrangement minimizes wasted space and provides better structural support during transit.

Do I need a physical sample before ordering?

Yes. Because the snap-lock bottom relies on friction and paper stiffness, testing a physical sample with your exact product weight is a good idea to ensure the base holds the product.

How does the top lid stay closed?

The front tuck flap includes slit locks that catch on the front crease. This provides a friction fit that resists accidental opening on the retail shelf.