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EVF16109

Hexagonal Snap-Lock Carton with Tuck Top

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Six-sided retail footprint
  • Manual 1-2-3 snap-lock bottom
  • Friction-fit tuck top with two tabs

About this product

The EVF16109 is a six-sided folding carton designed for retail presentation. It features a manual snap-lock base and a single hexagonal lid that secures with two tuck tabs, providing a distinctive footprint on the shelf.

Because the bottom interlocks by hand rather than relying on a pre-glued crash base, this carton ships flat and is assembled manually. It is well-suited for lightweight cosmetics, confectionery, and specialty gifts where the unique shape justifies the packing labor.

Common uses

  • Cosmetics
  • Confectionery
  • Specialty gifts

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail Presentation and Specialty Goods

Lightweight Retail Display

The six-sided footprint breaks up the visual repetition of rectangular boxes on crowded retail shelves. The unglued snap-lock base easily supports lightweight items like cosmetics, small jars, or wrapped confectionery. Because the floor relies entirely on interlocking paperboard flaps, it is generally not a fit for heavy hardware or dense liquids that could push through the bottom.

Specialty Confectionery and Gifts

For premium chocolates, wrapped sweets, or holiday gift sets, the hexagonal shape offers a distinctive presentation. The hand assembly process fits well into boutique fulfillment operations where presentation matters more than packing speed.

Promotional Kits and Limited Editions

When launching a new product or distributing influencer kits, the unique geometry helps the package stand out. The flat-shipping delivery keeps inbound freight efficient, while the manual setup allows teams to assemble only what they need for the event.

Boutique Homeware and Candles

Lightweight homeware items, such as reed diffusers or small decorative pieces, fit well inside the six vertical walls. If packing heavier glass candles, the unglued snap-lock base should be tested physically to ensure the interlocking flaps do not sag or slip open when lifted.

Hand-Packed Specialty Programs

Hand-Packed Specialty Programs

This carton involves opening the flat tube, folding four bottom flaps in sequence, loading the product, and securing the top lid. This manual process fits well into specialty gift programs and limited-run cosmetics where packing speed is less critical than the final presentation.

Shelf Differentiation

Brands looking to move away from typical square or rectangular packaging often choose a hexagonal footprint. The six distinct facing panels offer a continuous canvas for branding, allowing the product to be displayed from multiple angles.

Flat-Shipped Storage

Despite the complex 3D shape, the carton is side-seam glued during manufacturing and delivered flat. This minimizes storage space in the warehouse or behind the retail counter until the boxes are needed for fulfillment.

High-Volume Packing and Heavy Payloads

High-Volume Packing Lines

If your operation processes thousands of units per hour, the manual snap-lock base and multi-flap top will slow down fulfillment. A pre-glued auto-bottom hexagonal carton reduces assembly time, though it increases manufacturing complexity.

Heavy Payloads and Dense Liquids

For heavier items, a common rectangular carton or a glued-base carton provides a more secure floor that resists bowing under weight. The unglued 1-2-3 bottom of this carton is intended for lighter retail goods.

Board Thickness and 60-Degree Folds

Board Caliper and Fold Behavior

Hexagonal cartons rely on crisp 60-degree folds to maintain their shape. Folding boxboard usually provides the right balance of stiffness and foldability. If the board is too thick, the interlocking tabs on the snap-lock base can bind, and the top lid may resist closing cleanly.

Base Weight Capacity

Before committing to a large run, test the snap-lock floor with your actual product. The four interlocking flaps provide moderate strength, but dense or shifting items may point to a glued crash-lock base.

Top Closure Friction

The top lid relies on friction from two angled tuck tabs resting against the inside walls. The insertion depth of these tabs can be adjusted during structural design to create a tighter hold or a smoother opening experience.

Print Layout Across Six Panels

The six vertical panels offer a 360-degree canvas, but artwork that crosses the vertical creases involves tight registration during printing. Discuss alignment tolerances with your printer if your design wraps continuously around the corners.

Tuck Depth and Base Proportions

Tuck Tab Insertion Depth

The length of the two top tuck tabs can be extended for a tighter friction fit or shortened for easier opening, depending on the board thickness and the desired unboxing experience.

Snap-Lock Tongue Proportions

The proportions of the bottom snap-lock tongue can be adjusted to match the chosen board thickness. This ensures the base locks securely without tearing the paperboard during manual assembly.

Dust Flap Length

The three top dust flaps support the hexagonal lid. Their length can be modified to ensure they provide enough support without interfering with the product or the tuck tabs when the carton is closed.

Packing details

Top Closure Sequence

The hexagonal opening is closed by folding in three dust flaps located on alternating walls. The main lid then hinges over these flaps, and its two angled tabs slide inside the carton. This provides a clean top surface with minimal visible seams.

Additional notes

Print surface and panel layout

The six distinct vertical panels offer a continuous 360-degree canvas for branding, but artwork that crosses the vertical creases involves tight registration during printing.

Related Retail Cartons

Rectangular Snap-Lock Cartons

If the hexagonal shape proves too slow to assemble or difficult to pack into master shippers, a four-sided snap-lock carton offers a similar unglued base with faster erection.

FAQs

Does this carton use glue for assembly?

The side seam is glued during manufacturing so the carton ships flat as a tube. At the packing station, the top and bottom closures are folded by hand and lock together mechanically without additional glue or tape.

Can this box be packed on automated equipment?

The 1-2-3 snap-lock bottom and the multi-flap tuck top involve manual folding and insertion. It is designed for hand-packing operations.

How much weight can the snap-lock base hold?

The base relies on interlocking paperboard flaps. It easily holds lightweight cosmetics, dry goods, and confectionery. Heavy items like glass candles or dense liquids may cause the unglued floor to sag or slip open, making physical testing or a switch to a glued base worth considering.

Can I ship this carton directly in the mail?

This is a primary retail carton. Parcel delivery typically involves an outer corrugated shipper, as the friction-fit top and snap-lock bottom can open during rough transit.

What board types work well for this shape?

Folding boxboard (FBB or SBS) in the 0.3mm to 0.6mm range is usually specified. Micro-flute corrugated is generally too thick for the intricate snap-lock tabs and 60-degree folds to seat properly.

Is the top closure tamper-evident?

The top lid relies on friction from two tuck tabs. If tamper evidence is a priority for retail, clear wafer seals or branded labels can be applied over the lid edges.

How is this carton delivered?

The carton is side-seam glued and delivered knocked down flat. The packer squeezes the edges to pop the tube open into its six-sided shape before folding the bottom flaps.

Should we test the base before ordering a full run?

Because the snap-lock floor is unglued, it is always worth testing a physical sample with your actual product to verify the interlocking flaps hold the weight securely during handling.