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Dieline

EVF23090

Unglued Paperboard Carrier Bag

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Zero glued seams; delivered flat for storage efficiency
  • Manual wrap-around assembly with corner bellows folds
  • Integrated carrying handle and tuck-and-slit top closure

About this product

The EVF23090 is a one-piece folding carton designed to mimic a premium retail shopping bag without requiring glued seams. It arrives completely flat, saving storage space, and is erected manually by folding the board around the product.

Instead of a pasted bottom, this carrier uses diagonal corner creases that bellows-fold inward, capturing the side walls and forming a base for lightweight items. A fold-over top flap and tuck-and-slit lock secure the closure and align the carrying handles.

Common uses

  • Boutique apparel takeaway
  • Lightweight gift kitting
  • Event promotional bags
  • Specialty food packaging

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail Takeaway and Gift Presentation

Boutique Apparel and Retail Takeaway

The tall main panels provide a large, uninterrupted surface for branding, making this a strong choice for lightweight retail goods. The unglued, fold-over assembly creates a distinctive unboxing experience for the customer.

Lightweight Gift Kitting

Because the bag ships flat and is assembled on demand, it works well for gift kits where storage space behind the counter or at the venue is limited.

Event and Trade Show Giveaways

The flat delivery allows event staff to transport thousands of bags easily, erecting them only as promotional items are handed out.

Specialty Food and Confectionery

For lightweight boxed chocolates or baked goods in inner wraps, the rigid board offers a firmer presentation than a standard paper bag.

Boutique, Event, and Kitting Environments

Store-Floor Assembly

Retail staff manually fold the side flaps, push in the corner bellows, and lock the top flap. This takes more time per unit than opening a pre-glued paper bag, making it better suited for lower-volume, high-touch retail environments.

High-Density Storage Environments

Boutiques with limited back-room space benefit from the completely flat delivery, avoiding the bulk of pre-glued block-bottom bags.

Pop-Up Retail and Mobile Merchandising

Vendors moving between locations can pack the flat blanks easily, setting up the carriers only as inventory is sold.

When to Consider Glued Bags or Shippers

Heavy or Bulky Products

The unglued base relies entirely on the folded paperboard to support the payload. If the product is heavy, a traditional glued block-bottom bag or a reinforced corrugated carrier is a safer choice to prevent the base from bowing or the handle from tearing.

Parcel Shipping

This carrier is not sealed and is not designed for exposed courier transit. If the product will be shipped directly to a consumer, compare it to a sealed mailer or plan to place this bag inside a dedicated outer shipping carton.

High-Speed Fulfillment

Because the bellows folds and top lock require manual manipulation, this design slows down high-volume packing lines. A pre-glued auto-bottom carton may be a better fit for rapid fulfillment.

Board Caliper, Print, and Blank Footprint

Board Thickness and Foldability

The corner bellows require the board to fold 180 degrees inward. While a thicker board increases handle strength, it can cause cracking at these tight folds. A medium-weight folding boxboard often provides a practical balance of stiffness and foldability.

Top Crease Calibration

The top trapezoidal flap uses a double crease to wrap over the gathered main panels. The distance between these two creases should be calibrated to the chosen board thickness so the lock seats cleanly without tearing.

Print Surface and Scuff Protection

The tall, flat main panels offer excellent continuous space for branding. However, because the bag is handled frequently by the consumer, a protective coating or varnish is often applied to prevent ink scuffing.

Base Gusset Depth

The depth of the bag can be expanded, which automatically adjusts the corner diagonal creases. However, very deep gussets can make the manual bellows-folding process clumsy for the packer.

Adjusting the Handle and Closure

Handle Shape and Size

The die-cut handle holes can be resized or reshaped for ergonomics, provided enough board remains above the cutout to support the lifting weight.

Side Wall Width

The side walls can be adjusted, but they cannot exceed half the width of the main panels, or they will overlap and interfere with each other inside the bag.

Tuck Tongue Friction

The locking tab and receiving slit can be adjusted to increase or decrease the friction of the top closure, depending on how frequently the user is expected to open and close the bag.

Packing details

Blank Length and Press Efficiency

This design unfolds into a single, very long sheet that includes the front, back, base, and the extended top closure flap. This elongated footprint affects how many bags fit on a standard printing press sheet.

Additional notes

Retail shelf loading

Since the bag is wrapped around the product or erected before loading, it requires dedicated counter space and slightly more staff time per transaction than a pop-open glued bag.

Related Carrier Options

FAQs

Does this bag require glue or tape?

No. The bag is erected entirely through folding. The corner creases fold inward to capture the sides, and a top flap tucks into a slit to lock the carrier closed.

How much weight can this carrier hold?

Because the base is unglued and the handle is cut directly into the paperboard, it is intended for lightweight retail items like apparel or small gifts. Heavy items can cause the base to bow or the handle to tear.

Can I use this bag for ecommerce shipping?

Not on its own. The tuck-and-slit closure is not tamper-evident, and the exposed handle cutouts leave the product vulnerable. It usually requires a separate corrugated shipper for courier delivery.

What board type makes sense for this design?

A medium-weight folding boxboard is usually preferred. The board should be flexible enough to handle the tight corner bellows folds without cracking, but stiff enough to keep the tall main panels from buckling.

How is this bag delivered?

It is delivered completely flat as a single die-cut sheet. This provides excellent pallet density and requires very little storage space compared to pre-glued bags.

Can the side walls be widened?

The side walls can be adjusted, but they cannot exceed half the width of the main panels, or they will overlap and interfere with each other inside the bag.

How does the top closure work?

The top features a trapezoidal flap extending from one main panel. It folds over the opening and uses a tuck tongue that inserts into a slit on the opposite panel, securing the bag and aligning the handle cutouts.

Can the handle shape be customized?

Yes, the die-cut handle holes can be modified for different ergonomic shapes, as long as enough paperboard remains above the cutout to safely support the lifting weight.