Interactive 3D

1 / 3

EVF36003

Hexagonal Double-Wall Presentation Tray

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

Get pricing

Free white-glove consultations. Blazing-fast response time. Fast quotes.

Product details

Top highlights

Clean rolled edges for retail presentation
Pre-glued walls speed up manual hand-packing
Requires a separate lid, sleeve, or wrap to close

About this product

The EVF36003 is a hexagonal paperboard tray used for retail, confectionery, and gift presentation. It uses a hybrid double-wall construction: three walls are pre-glued by the manufacturer, providing a rigid anchor, while the remaining three walls roll over and lock into place by hand at the packing station.

This design hides raw material edges inside the walls, creating a clean display. Because it ships flat and requires no additional adhesive during fulfillment, it keeps the packing floor fast and predictable. However, the complex blank shape and multi-axis folding make it a more material-intensive choice than standard rectangular trays.

Common uses

Luxury confectionery
Gift sets
Cosmetics presentation

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Describe your project *

Approximate quantity *

Size if known

Files or competing quote (optional)Drag files here or choose filesAdd drawings, photos, dielines, quotes, specs, or other useful files.Max 5 files, 25 MB total.

Name *

Email *

Phone

Optional

More details

You can skip this whole part, or open a section and answer only what you know.

Size and quantity

Detailed dimensions

Units US customary (inches)Metric

What do your dimensions describe?

Base length

Base width

Inside depth

Size notes

Quantity notes

Materials and print

Paperboard preference

Add details for paperboard preference

Paperboard details

Print and artwork

Add details for print and artwork

Print, finish, or artwork details

Shipping or storage context

Custom changes or unusual needs

How do you plan to close or cover the tray?

Will you use an insert to hold items in place?

Current box or specs

Do you have a current box, spec, or target sample?

Add details for do you have a current box, spec, or target sample?

Current box, known specs, or current problem

Destination ZIP or region

Company

Any deadline or timing constraint?

Retail Presentation And Gift Packaging

Premium retail display bases

The double-wall structure hides the raw edges of the paperboard, leaving a smooth, finished perimeter. This makes the tray a strong base for cosmetics, specialty foods, or gift sets where the unboxing presentation matters.

Manual kitting and assembly

Because three of the six walls are pre-glued before delivery, the tray ships flat but erects quickly. Packers simply pop the glued walls upright, fold in the connecting flaps, and roll the remaining three walls over to lock the tray together without additional adhesive.

Gift set presentation

The rigid walls and clean edges provide a structured frame for multi-item gift sets. The flat interior floor easily accepts custom inserts to hold individual items securely.

Confectionery packaging

The hexagonal footprint offers a distinct visual alternative to rectangular trays, often used for chocolates or baked goods when paired with a matching lid or wrap.

Confectionery, Cosmetics, And Kitting Lines

Luxury goods and cosmetics

Brands packing premium items often use this tray to frame the product. The rigid walls resist bowing, keeping the presentation sharp even when handled by retail staff or customers.

Hand-packing fulfillment centers

Operations that rely on manual assembly benefit from the self-locking roll ends. The design eliminates the need for adhesive at the packing station, keeping the fulfillment line clean and predictable.

Boutique retail and gifting

Retailers looking for a distinct shape to stand out on the shelf can use the hexagonal format to draw attention, while the double-wall construction maintains a high-end feel.

When To Consider A Simpler Tray Or Different Shape

Automated tray-forming operations

This tray is erected manually. If your facility uses automated tray-forming equipment, a machine-erected tray will likely be more efficient and require less manual handling.

Material-reduction goals

The flat blank creates nesting waste on the sheet, and the double-wall construction uses more board than a single-wall tray. If material efficiency is the primary driver, a pure friction-lock tray or a rectangular base may be a better fit.

Board Choice, Folding Route, And Lidding

Board choice and fold behavior

The roll-end walls must fold 180 degrees to trap the corner flaps. Thick materials or heavy corrugated flutes can crack under this stress or cause the locking tabs to bind. Folding carton board usually provides the best balance of clean folding and rigidity.

Production routing for multi-axis folds

The three pre-glued walls sit at 120-degree angles to each other. This often requires specific folding equipment or multiple passes during manufacturing. Discuss this routing requirement early, as it influences the production plan.

Outer closure and shipping

This template provides only the open base. You will need to specify a matching lid, a sliding sleeve, or a shrink wrap to secure the product for retail sale or parcel transit.

Insert and partition planning

If packing multiple items, consider how an insert will fit within the hexagonal footprint. The rigid double walls provide a stable boundary for die-cut paperboard or foam inserts.

Shape Symmetry And Locking Tab Adjustments

Equilateral versus irregular hexagons

The template can be adjusted to form a symmetrical equilateral hexagon, or stretched along one axis to create an elongated, irregular shape depending on the product footprint.

Tuck tongue sizing

The small locking tabs that secure the rolled walls can be widened or lengthened. Larger tabs hold more securely but require more effort from the packer to snap into the base slots.

Wall height and proportion

The height of the double walls can be adjusted to expose more of the product or provide deeper containment, though taller walls will increase the overall flat footprint of the blank.

Packing details

Grain direction and structural integrity

Because the tray has six sides, some folds will inevitably run cross-grain. Selecting a board grade that resists cracking across the grain is critical for maintaining the clean look of the rolled edges.

Additional notes

Board thickness and locking tab clearance

If you change the board thickness, the internal clearances and locking slot dimensions must be recalculated. If the slots are too tight, the tabs will tear during assembly; if too loose, the walls will unfold.

FAQs

Does this tray require glue at the packing station?

No. The manufacturer pre-glues three of the walls before delivering the trays flat. Your packing team simply folds the remaining walls into place, where they lock securely into the base.

Can this tray be made from corrugated board?

It is generally not a fit for thick corrugated flutes. The 180-degree roll-over folds and small locking tabs fit folding carton materials. Thick corrugated board may crack or fail to lock properly.

Is this tray suitable for parcel shipping?

Not on its own. It is an open-top presentation base. To ship through a parcel network, it must be paired with a secure lid and placed inside a protective outer corrugated shipper.

How does the folding structure affect production?

Because the three glued walls are angled at 120 degrees from one another, they often require specific folding equipment setups or multiple passes, which can influence the final production plan.

Can the hexagonal shape be stretched to fit a longer product?

Yes. The base dimensions can be adjusted to create an elongated hexagon, or constrained to form a perfectly symmetrical equilateral hexagon, depending on what you are packing.

Can I add a custom insert to this tray?

Yes. The flat interior floor and rigid double walls make it easy to drop in a die-cut paperboard or foam insert to hold individual items securely in place.

How is the tray closed for retail or transit?

This template only forms the bottom tray. It is typically closed with a separate hexagonal lid, a custom sleeve, or a shrink wrap depending on the retail or transit requirements.

Should we test the locking tabs before a full run?

Yes. Because the locking tabs depend on the exact thickness of the chosen board, testing a physical sample ensures the walls roll over smoothly and lock securely without tearing.