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EVF41166

Four-Point Lock Presentation Tray

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

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Product details

Top highlights

Non-glued construction with four secure tab locks
Ships flat and requires manual assembly
Clean single-wall interior for retail presentation

About this product

The EVF41166 is a one-piece, non-glued folding carton that uses four mechanical tab locks to create a secure presentation box. Delivered flat, it relies on two side-wall tabs to erect the front corners and two lid tabs to fasten the hinged cover, eliminating the need for factory gluing.

Because it requires manual folding and locking at four distinct points, this tray fits premium retail, bakery, or kitting applications where presentation matters more than high-speed packing.

Common uses

Retail apparel
Bakery and pastry
Premium kitting

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Retail and Presentation Packing Jobs

Premium retail and apparel

The glue-free construction and clean interior walls make this a strong choice for clothing, accessories, and boutique items. The four locks keep the box rigid on the shelf without requiring adhesive.

Bakery and confectionery

Often used as a pastry or specialty food box, it ships flat to save space in crowded kitchens and can be assembled on demand. The hinged lid provides a wide opening for careful loading.

Curated kitting

Useful for gift boxes and promotional kits where the unboxing experience is a priority. The crescent finger hole allows the recipient to open the lid smoothly without tearing the board.

Specialty food and gourmet gifts

The secure tab locks keep the tray rigid during transport from the store to the home, while the wide hinged lid allows recipients to see the entire arrangement at once.

Industries Using Four-Point Lock Trays

Low-to-medium volume fulfillment

Because each box requires an operator to engage four separate friction locks, it fits best in operations where packing speed is not the primary bottleneck.

Store-level assembly

Retail staff can store these flat under counters and fold them as needed for customer purchases, saving valuable backroom storage space.

Pop-up retail and event merchandising

Because the blanks ship and store completely flat, vendors can transport high quantities to temporary retail spaces and assemble the presentation trays on demand without needing adhesive or tape.

When to Consider Glued or Double-Wall Alternatives

High-speed packing lines

If your operation relies on automated case erectors or requires rapid manual fulfillment, a glued crash-lock base or a simpler tuck-top box will reduce labor time.

Direct parcel shipping

The mechanical tab locks can disengage during rough courier transit. For direct-to-consumer shipping, this tray requires an outer mailer or must be swapped for a dedicated corrugated shipper.

Board, Assembly, and Route Choices

Board thickness and lock friction

The standard design is optimized for folding boxboard. If you plan to use thicker micro-flute corrugated for added strength, the lock receivers and crease offsets must be widened so the tabs seat correctly without crushing the board.

Assembly labor planning

Evaluate the time required to fold the front wall, engage the two side tabs, and secure the lid. Factoring this labor into your fulfillment costs early helps confirm if a non-glued box is the right financial choice.

Print layout around the locking tabs

The front wall and lid feature specific cutouts for the tab receivers and the crescent finger hole. Critical branding or text should be positioned away from these functional areas to ensure the design remains legible.

Insert and partition compatibility

If packing multiple items, consider whether a custom insert is needed. The single-wall interior provides a clean space for paperboard dividers, which can help distribute weight and keep products organized.

Template Adjustments for Fit and Function

Locking tab dimensions

The width and depth of the side and lid tabs can be adjusted to increase closure security or reduce the effort needed to open the box.

Window additions

A display window can be added to the large hinged lid for retail visibility, provided it avoids the front locking tabs and the crescent finger hole.

Finger hole modifications

The crescent cut on the lid can be resized or reshaped depending on how much grip is needed for the end user to open the presentation tray smoothly.

Packing details

Back wall behavior

Unlike the front corners, the back wall of this tray does not have independent mechanical locks. It relies on the closed hinged lid to hold it captive and maintain the box's square shape.

Additional notes

Flat delivery and storage

Because it uses no glue, the entire blank ships completely flat, maximizing pallet density and minimizing inbound freight costs.

FAQs

Can this box be erected on automated packing lines?

No. The four-point locking system requires human dexterity to align and insert the tabs into their receivers. It is designed strictly for manual assembly.

Is this tray secure enough to ship in the mail?

As a standalone box, no. The friction locks can pop open if the package is dropped or compressed in transit. It should be placed inside a master shipper or poly mailer for parcel delivery.

Can I use corrugated board instead of paperboard?

Yes, but the template must be adjusted. Thicker micro-flute corrugated requires wider lock receivers and modified crease offsets so the lid can fold over the walls without binding.

Does the box require tape or glue to stay closed?

No. The two side tabs hold the base together, and the two lid tabs keep the box closed. Tape or labels are only needed if you require tamper evidence.

How does the back wall stay upright?

The back wall folds up 90 degrees but does not lock into the side walls. It is held in place by the hinged lid once the box is fully closed.

Where is the best place for branding?

The large, uninterrupted lid and the flat base offer excellent billboard space for printing. Just ensure critical graphics avoid the crescent finger hole and the front locking slots.

Can I use custom dividers inside this tray?

Yes. The clean, single-wall interior is well-suited for paperboard inserts or partitions to separate individual items like pastries or cosmetics.

Should I request a physical sample before ordering a full run?

Testing a physical sample is a practical step. A physical prototype allows your team to test the manual folding process and verify that the four tab locks engage smoothly with your chosen board thickness.