EVF41179

Tapered Takeout and Bakery Box

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Ships completely flat to maximize storage space before use
  • Assembles manually via four-corner slit-locks without glue
  • Inward-folding top flanges provide a stable resting rim for the lid

About this product

The EVF41179 is a one-piece tapered paperboard tray with an integrated hinged lid. Designed to ship flat and assemble manually without glue, it uses a four-corner slit-lock system to create a distinctive presentation for bakery, deli, or retail items.

Because it relies on manual folding and locking, it is a strong choice for point-of-sale packing where storage space is tight, but it is not a fit for high-speed automated erecting lines.

Common uses

  • Bakery and deli takeout
  • Premium retail kitting
  • Confectionery and chocolate assortments
  • Catering and event lunches

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Bakery, Deli, and Retail Kitting Uses

Bakery and deli takeout

The tapered shape and wide top opening make it easy to load pastries, sandwiches, or prepared foods. The attached lid provides quick closure for hand-offs.

Retail kitting and gift sets

The angled walls offer a distinctive unboxing experience compared to standard straight-walled cartons. It is a practical choice for lightweight gift sets or cosmetics where presentation matters.

Confectionery and chocolate assortments

The inward-folding top flanges create a stable rim that keeps the lid elevated, protecting delicate chocolates or candies from being crushed from above.

Catering and event lunches

Because the boxes ship flat, they are easy to transport to off-site venues. Staff can assemble them manually before service, and the wide opening allows guests to eat directly from the tray.

Point-of-Sale and Short-Run Contexts

Point-of-sale packing

Because the carton ships flat, it requires minimal storage space behind a counter. Staff can fold and lock the corners as needed during service.

Short-run and prototype programs

The glue-free design means this carton can be cut and creased on a digital table for short runs or prototypes without requiring a folder-gluer setup.

Mobile catering and food trucks

Storage space is strictly limited in mobile food setups. Flat-shipping boxes that assemble manually without machinery help manage tight inventory constraints.

When to Compare Straight-Walled or Pre-Glued Cartons

High-Volume Automated Packing

The manual four-corner slit-lock assembly is too slow for automated lines. If machine-erected packaging is required, consider a standard straight-walled tray or a pre-glued crash-lock carton.

Heavy Stacking Requirements

Tapered walls do not provide strong vertical column strength. If the boxes will be stacked high in transit, a straight-walled carton or an outer corrugated shipper is necessary.

Board Caliper, Coatings, Print, and Closure

Board thickness and lock friction

The thickness of the paperboard directly affects how easily the corner hooks insert into the slits. A board that is too thick will make manual assembly difficult, while a board that is too thin may allow the locks to tear or pop open.

Moisture and grease barriers

If the carton will hold greasy or moist foods, specify a poly-coated or grease-resistant board. The template itself does not guarantee leak resistance.

Artwork layout on tapered walls

Artwork must be warped or carefully placed to account for the angled side panels. The interior of the lid and the top flanges are also visible when opened, which often requires two-sided printing.

Closure security and handling

The front tuck tongue relies on friction. If the box will be carried by customers over long distances or placed in delivery bags, consider whether a branded sticker or seal is needed to prevent accidental opening.

Taper Angles, Ventilation, and Tuck Width

Taper angle and footprint

The top opening dimensions can be adjusted independently of the base footprint. However, extreme tapers can stress the corner locks and cause the walls to bow.

Ventilation cutouts

Optional ventilation holes can be added to the front and back walls to allow steam to escape, which is critical for hot food applications.

Tuck tongue width

The front closure tab can be widened for a tighter friction fit or narrowed for faster closing during busy service.

Packing details

Top Flange Support

The side walls feature top lips that fold inward to create a horizontal rim. This rim is essential for supporting the lid and preventing it from collapsing into the tray.

Blank Sprawl and Nesting

The one-piece design with an attached lid and tapered walls creates a sprawling flat blank. This can lead to moderate material waste during die-cutting compared to simpler rectangular boxes.

Tuck Tongue and Ventilation Variants

EVF41179 (Wide Tuck and Vents)

The base design features a wide front tuck tongue and optional ventilation holes on the front and back walls.

EVF41179_1 (Narrow Tuck, No Vents)

A variant with a narrower front tuck tongue and solid walls without ventilation cutouts.

Additional notes

Manual assembly speed

Because the packer must fold four walls, engage four corner locks, fold the top flanges, and tuck the lid, assembly takes longer than a pre-glued clamshell.

Board thickness limits

Thick boards can make the 120-degree flange folds and tight corner locks difficult to execute by hand.

FAQs

Does this box require glue?

The template is designed for glue-free manual assembly using mechanical slit-locks at the four corners.

Can this tray be erected by a machine?

The inward-folding top flanges and four-corner hook locks are designed for manual setup and are generally not compatible with standard automated tray erectors.

Can I stack these boxes?

Tapered walls offer limited vertical crush resistance. While they can support light stacking in a bakery case, they should not be stacked heavily during transport.

Can I print on the inside of the box?

The inside of the lid and the top resting flanges are highly visible when the box is open, making two-sided printing a common choice for premium presentations.

Is this box leak-proof?

The folded corners and slit-locks are not liquid-tight. For moist or greasy foods, an appropriate barrier-coated board is necessary, and it will not hold standing liquids.

Can the taper angle be changed?

The top dimensions can be adjusted independently of the base. However, extreme tapers should be prototyped to ensure the corner locks still engage securely.

How is the lid supported when closed?

The side and front walls have top lips that fold inward, creating a resting rim. This prevents the lid from collapsing into the tray and crushing the contents.

Does this box ship flat or pre-assembled?

It ships completely flat, which saves storage space compared to pre-glued nested clamshells.