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EVF90010

Two-Piece Media Slipcase and Wallet

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

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Product details

Top highlights

Two-piece design: rigid outer slipcase and locking inner wallet
5mm printable spine for retail display and structural rigidity
Delivered as two flat blanks for manual or assisted fulfillment

About this product

The EVF90010 is a premium two-piece paperboard package designed for flat media, booklets, or gift cards. It pairs a rigid outer slipcase with a separate, locking inner wallet, creating a high-end unboxing experience that basic flat sleeves cannot match.

Because it uses two distinct components, this package style offers extensive printable surfaces, including a 5mm outer spine for retail shelving. The inner wallet features a semi-circular cover flap with locking tuck tongues, keeping the contents secure before it slides into the slipcase.

Common uses

Retail software and media
Corporate gift cards and welcome kits
Promotional booklets and event passes
VIP credentials

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Practical Uses for the Two-Piece Slipcase

Premium Retail Media and Software

The rigid 5mm spine allows the package to stand out on retail shelves with clear edge printing. The two-piece construction provides better crush resistance than a basic flat sleeve, protecting discs or booklets from minor impacts.

Corporate Gifting and Welcome Kits

The sliding extraction and locking inner wallet create a deliberate, multi-step unboxing experience. It is a strong fit for high-value gift cards or introductory corporate materials.

Event Passes and VIP Credentials

For high-profile events, the slipcase style elevates everyday lanyards or access cards into a formal presentation piece. The inner wallet keeps multiple items organized.

Multi-Piece Promotional Mailings

When paired with an outer mailing envelope, this slipcase organizes complex promotional kits containing a mix of discs and response cards, keeping them neatly stacked during transit.

Industry and Distribution Fit

Promotional and Event Distribution

For hand-to-hand distribution at events, the slipcase provides a substantial feel without the bulk of a full presentation box. The inner wallet keeps multiple flat items organized and prevents them from spilling out during handling.

Software and Digital Product Fulfillment

Physical software releases and digital product keys benefit from the retail-ready spine and rigid presentation, helping justify premium pricing.

High-End Direct Mail Campaigns

When inserted into a rigid mailer, the slipcase adds a layer of anticipation to direct mail, encouraging recipients to engage with the enclosed materials rather than discarding them.

When to Consider a Simpler Sleeve

High-Volume, Budget-Sensitive Media

If the goal is simply to protect a disc or card at the lowest possible cost, a basic one-piece sleeve is more efficient. The two-piece slipcase uses two separate blanks and involves more fulfillment labor.

Direct Parcel Mailing

This slipcase relies on a friction fit and has no native shipping seal. If the package needs to ship through mixed-carrier networks, a self-sealing rigid mailer or bubble envelope is usually a better choice.

Board, Print, and Fulfillment Choices

Board Caliper and Spine Folds

The slipcase and wallet rely on narrow 4mm to 5mm double creases to form their spines. Selecting a board that is too thick can cause these tight folds to crack, exposing raw paperboard. A typical folding carton board usually balances rigidity with clean folding.

Fulfillment and Assembly Labor

While the outer slipcase is typically glued by the converter and delivered flat, the inner wallet is shipped completely flat. Packing teams manually fold the wallet, insert the media, lock the tuck tongues, and slide the wallet into the slipcase.

Grain Direction for Flat Panels

Because the slipcase features large, unsupported flat panels, the paperboard's grain direction should run parallel to the main spine folds. This prevents the panels from bowing outward and helps maintain a smooth friction fit for the inner wallet.

Outer Shipping Strategy

Since the slipcase is open on one end, it is not designed to act as a standalone shipper. Planning for an appropriately sized outer envelope or mailer early in the process helps keep the final presentation intact upon delivery.

Adjusting the Slipcase and Wallet

Thumb Cut Sizing

The semi-circular thumb cut on the open edge of the slipcase can be widened or deepened to change how much of the inner wallet is exposed, adjusting the grip for extraction.

Wallet Pocket and Spine Depth

The inner wallet features a 4mm bottom spine by default. This can be adjusted slightly to accommodate thicker multi-page booklets or multiple cards, provided the outer slipcase spine is scaled to match.

Window Patches for Inner Artwork

A cutout or window patch can be added to the front panel of the slipcase, allowing the branding or artwork on the inner wallet to show through before the package is opened.

Packing details

Slipcase Edge Gluing

The top and bottom edges of the outer slipcase fold inward and are glued to the front panel to create the closed pocket. Depending on the converter's equipment, this may involve specialty folder-gluer attachments or manual assembly for short runs.

Additional notes

Board grain and bowing risk

To ensure the inner wallet slides smoothly into the slipcase, the paperboard grain should be oriented correctly. Incorrect grain direction can cause the large flat panels of the slipcase to bow, creating a loose or binding fit.

FAQs

How is the inner wallet secured?

The inner wallet features a semi-circular top cover flap with two tuck tongues. Once the media is placed in the bottom pocket, the cover flap folds over and the tongues lock into the pocket, keeping the wallet closed before it is inserted into the slipcase.

How are the two pieces delivered?

The outer slipcase is usually glued along its side, top, and bottom edges by the converter and delivered flat. The inner wallet is delivered completely flat and unglued, ready for manual folding and loading during fulfillment.

Can this slipcase be mailed on its own?

The slipcase uses a friction fit to hold the inner wallet and does not have a secure mailing seal. It is usually placed inside a rigid mailer or padded envelope for parcel shipping.

Can I use a heavy, rigid board for a more premium feel?

Heavier boards increase the risk of cracking along the narrow 4mm to 5mm spine creases. If a thicker board is necessary, the crease distances and scoring rules should be carefully adjusted and tested with a physical sample.

Can the spine be printed?

Yes. The outer slipcase has a flat, rigid spine that can accommodate text or color blocking for retail shelf visibility.

Can a window be added to the slipcase?

Yes, a cutout or window patch can be added to the front panel of the slipcase to reveal the artwork or branding on the inner wallet.

Does the outer slipcase need glue?

Yes, the outer slipcase needs adhesive along the side seam and the top and bottom folded edges to form the rigid pocket. This is typically handled by the converter before delivery.

How does the thumb cut help extraction?

The thumb cut on the open edge of the slipcase exposes a small portion of the inner wallet, allowing users to grip and slide the wallet out without tearing the edges of the slipcase.