EVF93003

Paper Bag with Gusset Sides

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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30+specialist partner plants

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Best Price Guarantee terms

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Product details

Top highlights

  • Reinforced top hem prevents handle tear-out
  • Glued block bottom provides a flat standing surface
  • Ships completely flat for dense storage

About this product

The EVF93003 is a classic retail shopping bag featuring expanding side gussets, a glued block bottom, and a reinforced top hem. Delivered flat, it opens easily at the checkout counter to provide a premium carry-out experience.

Unlike standard folding cartons, this structure relies on a permanently glued bottom and flexible gussets to create volume, making it a strong choice for boutiques, events, and high-end takeaway.

Common uses

  • Boutique apparel
  • Premium cosmetics
  • High-end food takeaway
  • Event swag bags

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail and carry-out applications

Boutique and retail shopping

The clean lines, hidden top hem, and customizable handle holes make this a frequent choice for apparel, cosmetics, and premium retail goods.

Premium food takeaway

When produced with appropriate heavyweight kraft or coated boards, the block bottom provides a stable base for takeaway containers, while the gussets accommodate varying loads.

Event and swag bags

The large front and back panels offer excellent billboard space for event branding, while the flat-shipping design simplifies logistics before the event.

Corporate gifting and presentations

The flat-shipping format and premium handle options make it a strong choice for corporate gifts, allowing companies to store them easily before assembly.

Volume and production contexts

High-volume retail rollouts

For large programs, this bag is highly efficient when produced on automated bag-making lines. The flat delivery minimizes warehouse footprint at the store level.

Short-run luxury packaging

For limited editions or luxury brands, the bag can be hand-assembled, allowing for heavier boards, specialized laminations, and premium handle hardware that automated lines might not support.

Seasonal or promotional campaigns

When brands need temporary packaging that stores flat but presents well, this bag offers a high-end feel without requiring rigid box storage space.

When to consider folding cartons or shippers

Rigid protection needs

If the product requires crush resistance or stacking strength during transit, a paper bag is not suitable. A crash-lock or auto-bottom folding carton may be a better choice for enclosed protection.

Direct parcel shipping

This bag has an open top and no rigid structure. It is not suited for direct courier shipping and requires an outer shipping box if used for e-commerce fulfillment.

Handle, base, and material choices

Handle hardware and hole placement

Decide whether you will use cotton rope, satin ribbon, or twisted paper handles. The diameter of the handle holes and the distance between them should be matched to your chosen hardware.

Bottom reinforcement

For heavier items like glass bottles or dense cosmetics, consider adding a rigid cardboard insert pad that drops into the bottom of the bag to distribute weight and protect the glued seams.

Material selection

Folding Boxboard (FBB) offers crisp folds and excellent print surfaces for high-end graphics, while heavyweight Kraft provides high tear resistance and a natural aesthetic.

Print and finish coverage

Lamination and heavy ink coverage can affect how the side and bottom seams adhere. Discussing the finish early helps ensure the right adhesive is planned for the glued areas.

Hem and gusset adjustments

Top hem depth

The depth of the inward-folded top hem can be adjusted. A deeper hem provides more area for handle hole placement and increases the rigidity of the bag's opening.

Gusset width

The side gussets dictate how deep the bag can open. Adjusting the gusset width changes the overall volume and the footprint of the block bottom.

Handle hole spacing and offset

The distance between the holes and their drop from the top edge can be adjusted to fit specific ribbon widths or rope knot sizes.

Packing details

Manufacturing route implications

Because of the block bottom, this bag is typically produced on dedicated paper bag lines for automated runs, or hand-assembled for shorter runs. Discussing the expected order size early helps determine the most practical production path.

Additional notes

Bottom insert cards

For premium applications or heavy contents, a separate, rigid piece of chipboard is often dropped into the bottom of the bag after it is opened. This prevents the bottom from bowing and protects the glued seams.

FAQs

How does the bag prevent the handles from tearing out?

The top edge of the bag folds inward 180 degrees, creating a double-thick hem. The handle holes are punched through both layers, significantly increasing the tensile strength at the lift point.

Can I change the size and spacing of the handle holes?

Yes. The hole radius, the distance between the two holes, and their vertical placement from the top edge can all be adjusted to fit your specific rope, ribbon, or eyelet hardware.

How much weight can the block bottom hold?

Load capacity depends entirely on the material choice, the adhesive used on the bottom seams, and whether a rigid bottom insert is added. Heavy or pointed items may require a reinforcing base pad.

How is the bag delivered to the store?

It ships completely flat, with the side gussets folded inward and the block bottom collapsed, minimizing storage space behind the counter.

Does this bag require manual assembly at the store?

The bag arrives fully glued along the side seam, top hem, and bottom flaps. Store staff simply push the sides inward or pull the top open to expand it into its 3D shape.

Can the bag be laminated or foil-stamped?

Premium finishes are common for this style. However, if lamination is used, the factory should ensure that the glue zones on the side seam and bottom flaps are left unvarnished, or use specialized adhesives to ensure the bag stays together.

Can I use this bag for e-commerce shipping?

Because it is an open-top retail bag with no crush resistance, it is not suited for direct courier shipping. If used for e-commerce fulfillment, it should be packed inside a sturdy outer corrugated shipping box.

Do I need a separate bottom insert card?

For lighter items, the glued paper bottom is often enough. For heavier or pointed products, a rigid chipboard insert helps distribute the weight and keeps the base flat.