Variation

1 / 3

EVC41102

Corrugated Roll-Over Locking Tray with Hinged Lid

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

Get pricing

Free white-glove consultations. Blazing-fast response time. Fast quotes.

Product details

Top highlights

Manual assembly with glue-free roll-over locking walls
Hinged lid secures with front tuck tongues
Parcel shipping may need an outer seal or mailer bag

About this product

The EVC41102 family provides a clean, glue-free presentation tray designed for subscription boxes, e-commerce kits, and retail-ready packaging. Delivered flat, the tray uses roll-over locking walls to trap its dust flaps, creating a rigid base that finishes with a hinged, tuck-tongue lid.

Because it relies entirely on mechanical locks rather than adhesive, this package is assembled manually at the packing station. Buyers can configure the template to feature either double-thick side walls or a double-thick front wall, depending on where the package needs the most crush resistance or the cleanest visual presentation.

Common uses

Subscription boxes requiring a clean interior presentation
E-commerce kits shipped inside a poly mailer
Retail-ready packs assembled on demand at the store level

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Describe your project *

Approximate quantity *

Size if known

Files or competing quote (optional)Drag files here or choose filesAdd drawings, photos, dielines, quotes, specs, or other useful files.Max 5 files, 25 MB total.

Name *

Email *

Phone

Optional

More details

You can skip this whole part, or open a section and answer only what you know.

Size and quantity

Detailed dimensions

Units US customary (inches)Metric

What do your dimensions describe?

Inside length (side to side)

Inside width (front to back)

Inside depth (top to bottom)

Size notes

Quantity notes

Materials and print

Material or strength preference

Add details for material or strength preference

Material or strength details

Print and artwork

Add details for print and artwork

Print, finish, or artwork details

Shipping or storage context

Custom changes or unusual needs

How will this tray be shipped?

Will the box have artwork printed on the inside?

Current box or specs

Do you have a current box, spec, or target sample?

Add details for do you have a current box, spec, or target sample?

Current box, known specs, or current problem

Destination ZIP or region

Company

Any deadline or timing constraint?

Subscription, E-commerce, and Presentation Packing

Subscription and Kit Packaging

The roll-over walls hide raw corrugated edges on the primary display faces, providing a premium unboxing experience for kitted items.

E-commerce Inner Packs

Works well inside a courier bag or master shipper, keeping kitted components organized and protected during transit.

Retail Presentation Trays

The clean lines and lack of visible glue seams make this tray suitable for boutique retail environments where presentation matters.

Sales Sample Kits

The hinged lid and tuck-tongue closure allow sales representatives to open and close the presentation kit repeatedly without damaging the box.

Fulfillment Centers, Direct Brands, and Retailers

Fulfillment Centers and Manual Packing Lines

Since the tray uses no gluing, it fits pack stations where operators fold and lock the boxes on demand. The flat delivery maximizes storage space before use.

Direct-to-Consumer Brands

Brands shipping directly to customers can use the inside panels for branding, as the roll-over walls fold inward to frame the product.

Boutique Retailers

Retailers assembling gift boxes in-store benefit from the quick, tool-free setup and the rigid feel of the double-thick locking walls.

Alternative Mailers and Trays

When to Consider Full Roll-End Mailers

If the box will ship individually through rough courier networks, a full roll-end tuck-top mailer offers double-thick walls on three sides instead of just one or two, providing better overall crush resistance.

When to Consider Standard Folders

If the product is very flat or does not require a rigid presentation tray, a standard corrugated folder may use less board and fold faster.

Wall Configuration, Board Caliper, and Closure

Wall Configuration and Crush Resistance

Decide whether the package needs double-thick side walls for vertical stacking strength or a double-thick front wall for a cleaner presentation face.

Board Caliper and Fold Quality

The roll-over walls rely on precise double-crease clearances. E-flute is a common choice for crisp folds, while heavier flutes can cause the locking walls to bind.

Closure Security for Parcel Shipping

Parcel shipments often use a clear wafer seal or an outer mailer bag to keep the tuck tongues from catching on courier belts.

Inside Printing and Presentation

Because the roll-over walls fold inward, printing on the inside liner allows your branding to frame the product when the box is opened.

Tuck Tongues, Creases, and Lock Adjustments

Tuck Tongues and Lock Adjustments

The number of locking tongues on the front flap can be increased for wider boxes to ensure the lid stays seated across the entire span.

Double-Crease Clearance Tuning

The gap between the two parallel creases on the roll-over wall must be tuned exactly to the chosen board thickness to prevent tearing or loose locks.

Dust Flap Reach

The length of the dust flaps can be adjusted to provide more or less corner support, depending on the product weight and tray depth.

Packing details

Double-Crease Clearance and Board Thickness

The gap between the two parallel creases on the roll-over wall must be tuned exactly to the chosen board thickness. If the gap is too narrow, the wall may tear during assembly; if too wide, the lock will feel loose.

Side-Locking Versus Front-Locking Variants

EVC41102 (Side Roll-Over Walls)

The base template features double-thick left and right side walls, while the front and back remain single-wall. This provides better vertical crush resistance along the sides.

EVC41102_1 and EVC41102_2 (Front Roll-Over Wall)

These variants use a single double-thick front wall, leaving the side walls single-thick. This creates a very clean front presentation face, often preferred for subscription boxes.

Additional notes

Parcel sealing and outer carton choice

Because the lid relies on friction-fit tongues, individual parcel shipments often use an external seal or a poly mailer to prevent the lid from catching and opening on courier belts.

FAQs

Can this tray be assembled on automated equipment?

This tray is designed for manual assembly at a packing station. The roll-over locking walls and tuck tongues require multi-axis folding that is difficult for standard automated tray erectors.

Does the hinged lid stay closed during shipping?

The tuck tongues provide enough friction for handling and presentation, but they are not a secure shipping seal. If shipping via a parcel network, you should plan for an outer mailer bag or a tamper-evident seal.

What corrugated flutes fit this design?

Thinner profiles like E-flute or micro-flutes are a common choice. They allow the roll-over walls to fold cleanly without cracking and keep the tuck tongues sharp. Thicker boards can cause the locking mechanisms to bind.

Where is the best place to print branding on this box?

The outer lid and front wall offer large, uninterrupted print panels. Additionally, because the roll-over walls fold inward, printing on the inside liner allows your branding to frame the product when the box is opened.

How much weight can this tray support when stacked?

Stacking strength depends on the variant chosen. The base template reinforces the side walls, while the variants reinforce the front wall. Neither offers the full perimeter strength of a heavier shipping carton, so pallet stacking should be tested with your specific product weight.

Can the number of lid tuck tongues be changed?

Yes. For wider trays, increasing the number of tuck tongues helps keep the center of the lid from bowing upward, ensuring a flat, secure closure across the entire front edge.

Do I need tape or glue to assemble the tray?

No tape or glue is needed to form the tray itself. The roll-over walls lock mechanically into the base. However, you may need a seal to keep the lid closed during transit.

What is the difference between the side-locking and front-locking variants?

The base EVC41102 rolls the side walls over for double thickness on the left and right. The EVC41102_1 and EVC41102_2 variants roll the front wall over instead, leaving the sides single-thick but creating a cleaner front presentation.