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EVC62015

Three-Shelf Corrugated Floor Display

Available in a wide range of custom configurations & material selection.
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Product details

Top highlights

8-piece construction with pre-glued main body
Double-thick overlapping base for stability
Ships flat (KD) for efficient distribution

About this product

The EVC62015 is a freestanding, three-shelf corrugated floor display designed for retail aisles and end-caps. It features an angled side profile, a tall base pedestal, and a removable top header for prominent branding.

Built from eight separate pieces, the main body ships knocked-down with the rear wall pre-glued to the sides. At the store, the base folds inward to create a double-thick overlapping floor, which is then locked in place by a wrap-around front cover. The three shelves insert via tabs, acting as structural cross-members that keep the side walls rigid and prevent splay.

Common uses

Retail end-caps
Aisle displays
Seasonal promotions
Light to medium weight consumer goods

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Retail Merchandising and Floor Placements

Retail End-Caps and Aisle Placements

With its tall base and tiered shelves, this unit elevates products to an accessible height for shoppers. The angled side walls provide clear visibility for the items on the lower shelves, making it a strong fit for seasonal promotions, new product launches, or high-traffic retail aisles.

Packaged Foods and Cosmetics

The tab-in shelves transfer weight to the side and rear walls, while the double-thick overlapping base provides a solid foundation. It is well-suited for packaged foods, cosmetics, lightweight hardware, or apparel. Heavy items like beverages may require heavier board grades or under-shelf supports.

Seasonal Promotions and Product Launches

Because the header is removable and the main body can be produced in a single run, this stand is useful for rotating seasonal campaigns. Store staff can swap the top header to match new product releases without replacing the entire floor unit.

Point-of-Purchase Merchandising

The tiered shelf arrangement and angled side walls ensure that products on lower levels remain visible to shoppers. This makes the stand effective for high-traffic areas where clear product presentation drives impulse purchases.

Distribution and In-Store Setup

Store-Level Assembly and Setup

Because this is a multi-piece display, retail staff will need to unfold the main body, wrap the base cover, and insert the three shelves and header. While the tab-and-slot connections are intuitive, the process takes more time than a single-piece pop-up display. Clear assembly instructions should be included in the outer shipper.

Knocked-Down Delivery

Despite its large assembled size, the display is designed to ship flat. The rear wall is glued to the side walls during manufacturing, allowing the main U-shape body to fold flat. The remaining shelves, base cover, and header pack alongside it, minimizing freight costs and warehouse space.

Multi-Component Kitting

Since the display consists of eight separate pieces, the components are typically kitted together into a single outer shipper. This ensures that retail staff receive the pre-glued main body, shelves, base cover, and header in one package, reducing the risk of missing parts during store setup.

When to Consider Alternative Displays

Fast Store-Floor Setup Needs

If retail staff have very limited time for assembly, or if the display must arrive fully loaded with product, a multi-piece tab-in structure may not be the best choice. A pre-packed pallet display or a single-piece auto-bottom floor stand requires fewer manual steps and may be a better fit for rapid deployment.

Heavy Beverage or Hardware Loads

Because the shelves rely on tabs inserted into the side walls, heavy point loads can cause the corrugated board to tear. If the display must hold heavy bottles or dense hardware, a structure with dedicated under-shelf support bracing or a different material choice should be evaluated.

Material, Print, and Assembly Choices

Board Grade and Flute Profile

The choice of corrugated board directly impacts the display's weight capacity and print quality. A standard B-flute offers a smooth surface for high-quality graphics, while a thicker C-flute or double-wall board increases vertical crush resistance for heavier payloads. The slot widths for the shelves must be precisely matched to the chosen board thickness to ensure a tight, secure fit.

Print Surfaces and Branding

This structure offers multiple distinct branding areas: the removable top header, the angled side walls, and the wrap-around front base cover. Decide whether the shelves themselves require printing, and whether the header might be swapped out for different seasonal campaigns while keeping the main body the same.

Shelf Tab Clearances

The slot widths on the side and rear walls must precisely match the chosen corrugated board thickness. If the board caliper changes between prototype and production, the slots must be adjusted so the shelves lock securely without tearing the tabs or fitting too loosely.

Base Cover Fastening

The front base cover wraps around the overlapping lower panels to lock the pedestal in place. Depending on the board finish and handling environment, this wrap may require a strip of double-sided tape or a clear wafer seal to prevent it from springing open on the retail floor.

Customizing the Display Dimensions

Shelf Spacing and Depth

The vertical distance between the shelves, as well as the overall depth of the base and top shelf, can be adjusted to fit specific product dimensions. Changing the shelf spacing automatically updates the slot positions on the rear and side walls.

Base Height

The height of the front base pedestal can be modified to raise or lower the bottom shelf. A taller base brings products closer to eye level but reduces the available vertical space for the shelves.

Header Shape and Size

The removable top header can be die-cut into custom shapes to match brand logos or campaign themes. As long as the bottom tabs align with the vertical slots on the side walls, the upper profile of the header can be modified without altering the main display body.

Packing details

Structural Role of the Shelves

In this design, the shelves do more than just hold product. Their side and rear tabs lock into the walls, acting as tension ties that prevent the side walls from bowing outward (splaying) under load. Ensuring these tabs fit snugly is critical to the overall stability of the display.

Additional notes

Shelf Lip Rigidity

Each shelf features a front lip that folds down 90 degrees. This lip provides rigidity across the front edge of the shelf, helping to prevent it from bowing under the weight of the products.

FAQs

Does this display ship fully assembled?

No. It ships knocked-down (flat) to save on freight. The rear wall is pre-glued to the side walls, so the main body simply unfolds. The base cover, shelves, and header are then inserted manually at the retail location.

Is tape or glue required for in-store setup?

The main body is pre-glued during manufacturing. In-store assembly relies primarily on folding and tab-and-slot connections. However, the wrap-around front base cover may benefit from a strip of double-sided tape or a clear wafer seal to ensure it stays locked securely around the overlapping base panels.

Can the display be shipped with products already loaded?

No. Because the shelves rely on tab-and-slot connections and the base must be folded together on-site, this display cannot be shipped fully loaded. It is designed to be assembled and stocked at the retail location.

How much weight can the shelves hold?

Weight capacity depends entirely on the chosen corrugated board grade and the environment. Because the shelves rely on tabs inserted into the walls, point loads can cause the tabs to tear if the board is too thin. Always prototype and test the display with the actual product weight before a full production run.

Can the header be changed for different promotions?

Yes. The header is a separate die-cut piece that tabs into the top of the side walls. You can produce a single run of the main display body and print multiple different headers for various seasons or product lines.

Can the number of shelves be changed?

This specific template is engineered for three shelves. While the spacing between them can be adjusted, adding or removing shelves requires a structural redesign to ensure the side walls remain properly braced.

How is this display manufactured?

Because it consists of eight separate pieces with angled cuts, slots, and tabs, it requires flatbed die-cutting. The rear wall is then glued to the side walls, typically using specialized multi-piece folding-gluing equipment or manual assembly lines.

Why is the rear wall pre-glued before shipping?

Gluing the rear wall to the side walls during manufacturing creates a single main body that folds flat for shipping but easily opens into a U-shape at the store. This reduces the number of loose parts retail staff have to manage and ensures the core structure is aligned correctly.