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EVC62203

Corrugated Multi-Step Floor Display

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

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Product details

Top highlights

Multi-piece kit requiring manual tab-and-slot assembly
Adjustable shelf count for different product heights
Ships flat and requires a separate master carton for transit

About this product

The EVC62203 is a freestanding, multi-tier corrugated display designed for retail floors and end-caps. Built from separate flat components, it uses a mechanical tab-and-slot system to lock together into a sturdy stepped shelving unit without the need for tape or adhesive.

Because it ships flat as a multi-piece kit, it requires manual assembly at the fulfillment center or retail store. The design allows for adjustable shelf counts and includes a separate top header for prominent brand visibility.

Common uses

Retail end-caps
seasonal promotions
lightweight boxed goods
cosmetics
packaged snacks

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Retail Floors And Promotional End-Caps

Multi-Tier Product Presentation

This stepped structure is naturally suited for displaying multiple rows of boxed goods, bottles, or packaged items. The tiered layout ensures products on lower shelves remain visible, making it an excellent choice for new product rollouts.

Freestanding Floor Displays

With its wide base panel and deep side walls, the display is stable enough to stand independently in store aisles. The separate top header provides a dedicated space for campaign graphics that sits above the product line.

Seasonal and Promotional End-Caps

The adjustable shelf count allows merchandisers to tailor the display height to fit specific end-cap requirements. The flat-packed delivery makes it practical to distribute these units to multiple retail locations for synchronized seasonal campaigns.

Lightweight Packaged Goods Merchandising

Because the shelves rely on corrugated board strength and a folded front lip, this unit is well-suited for lightweight to medium-weight items like cosmetics, snacks, or small electronics. Heavy beverages or hardware may require a different structural approach.

Merchandising And Store-Level Assembly

Store-Level Assembly

Because the display relies on a tab-and-slot locking system, retail staff can assemble it without tools or glue. However, it is a multi-piece kit. If store labor is limited, consider having a fulfillment center pre-assemble and load the displays before shipping them to stores on pallets.

Kitting And Fulfillment

The flat components pack efficiently, but they must be kitted together. A complete display requires the side walls, front and rear panels, header, and multiple shelves to be collated into a single master shipper along with assembly instructions.

Retail Campaign Rollouts

For brands launching products across multiple locations, the ability to ship this display flat reduces freight volume. The separate header card also allows brands to update promotional messaging without replacing the entire base structure.

When To Consider A Different Display Style

Fast-Erecting Pop-Up Displays

If retail staff need a display that sets up in seconds, a multi-piece tab-and-slot unit may be too complex. Review single-piece, auto-erecting displays that fold flat but pop open in one motion, though those often sacrifice shelf depth or weight capacity.

Heavy-Duty Pallet Displays

While the folded front lip on each shelf adds stiffness, this is a corrugated stand, not permanent shelving. If you are displaying heavy beverages, hardware, or large bulk items, a reinforced pallet display or a structure with central vertical dividers may be necessary.

Board Grade, Shelf Count, And Print Planning

Board Thickness And Tab Fit

The entire structure relies on friction and mechanical fit. The slots on the side walls are sized precisely to the thickness of the corrugated board. If you change from a B-flute to a thicker double-wall board for heavier products, the template must be updated so the tabs still fit the slots.

Shelf Count And Spacing

The number of steps is adjustable. Decide how many tiers you need based on your product height and the total desired height of the display. Adding more shelves increases the total board area and the assembly time.

Print Surfaces

The header, front base panel, and the outside of the side walls are the primary branding surfaces. The shelves and the interior of the side walls are often left unprinted or given a simple flood coat to reduce costs, as they are mostly covered by the product.

Master Shipper and Transit Planning

The display components cannot ship loose. You must plan for a properly sized corrugated master carton to hold the flat pieces, protect the locking tabs from crushing, and ensure the kit arrives ready for assembly.

Adjusting The Display Structure

Shelf Width And Deflection

The width of the display can be extended to hold more products per tier. However, wider shelves are more prone to bowing under weight. If a wide format is required, physical testing is essential to confirm the board grade can support the span without sagging.

Header Card Sizing

The top header is a separate piece that slides onto the rear panel. Its height and contour can be adjusted to accommodate different brand logos or promotional graphics without altering the load-bearing side walls.

Adjusting the Display Lean Angle

The backward lean of the display is parametric. Adjusting this angle changes the center of gravity and how products rest on the shelves, which can be useful for taller items that need more stability.

Packing details

Master Shipper Requirements

This display cannot be shipped through parcel networks on its own. The flat components must be packed into a properly sized corrugated master carton to protect the edges and tabs during transit.

Additional notes

Shelf lip folding

The front edge of every shelf must be folded down a full 90 degrees during assembly. This folded lip acts as a structural beam; if it is not folded correctly, the shelf will lose much of its rigidity.

Tab protection in transit

The locking tabs on the edges of the flat panels are vulnerable to crushing if dropped. The master shipper must be sized correctly to protect these edges so the display can still be assembled easily.

FAQs

Does this display require glue or tape to assemble?

No. The side walls, front and rear panels, and shelves all connect using a mechanical tab-and-slot system. The components lock together through friction and careful folding.

Can this be assembled automatically on a packing line?

No. This is a multi-piece kit that requires manual assembly. The side walls must be stood upright while the stabilizing panels and shelves are inserted by hand.

How much weight can the shelves hold?

Weight capacity depends entirely on the chosen corrugated board grade and the width of the shelf. The front edge of each shelf folds down to create a stiffening lip, but heavy items may still cause wide shelves to bow. Always test a physical sample with your actual product.

How is the display shipped to stores?

The six or more flat components are typically kitted together and packed flat inside a master shipping carton. They are then assembled on-site by retail staff or merchandisers.

Can I change the number of shelves?

Yes. The template allows for a variable number of steps. The height of the side walls will adjust automatically to accommodate the requested number of shelves.

Which parts of the display are usually printed?

The separate top header, the front base panel, and the outer faces of the side walls offer the best visibility. The shelves themselves are often covered by products, so they may not require high-end graphics.

Can the header card be removed or swapped?

Yes. The header is a separate flat piece that slides onto the top of the rear panel, making it possible to swap headers for different campaigns while keeping the base display.

Do I need a separate shipping box for this display?

Yes. The display components are delivered flat and must be packed into a corrugated master carton to protect the locking tabs and edges during transit.