EVC62205

Three-Level Stepped Floor Display

The EVC62205 is a large-capacity corrugated floor display designed to organize and elevate large retail assortments. Featuring three distinct vertical tiers and a central divider that creates asymmetrical bays, it provides a stadium-style presentation that keeps multiple SKUs visible and accessible.

Built as a six-piece kit, this display relies on a sturdy tab-and-slot locking system rather than glue. Because of its size and multi-part construction, it is typically shipped flat to a co-packer or retail location for manual assembly, making it a strong choice for planned, high-visibility promotional rollouts.

  • Order custom samples, short runs, or production runs.
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  • Nationally competitive pricing & delivery costs.
  • Available in a wide variety of configurations.

At a glance

  • Six-piece corrugated construction with tab-and-slot assembly
  • Three vertical tiers with zig-zag stepped shelves
  • Central divider creates split bays and adds mid-span support

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Retail Applications for Tiered Floor Displays

Multi-SKU Product Launches

The split bays and multiple tiers make this display well-suited for presenting an entire product family. The asymmetrical design allows you to merchandise larger flagship items on one side and smaller accessories or travel sizes on the other, keeping everything organized in a single footprint.

Cosmetics and Small Packaged Goods

Stepped shelves are effective for small items that would otherwise get lost behind each other on a flat shelf. The stadium-style arrangement ensures that every row is visible, making it a strong fit for lip balms, nail polish, boxed snacks, or small hardware parts.

Confectionery and Snack Assortments

For retail environments where multiple flavors or snack varieties are displayed together, the tiered shelves keep the presentation neat. The central divider helps separate distinct product lines while maintaining a unified brand presence.

Hardware and Small Parts Organization

When displaying small boxed hardware or DIY accessories, the stepped rows prevent smaller boxes from being hidden. The split bays allow for logical grouping, such as placing tools on one side and related accessories on the other.

Planning Your Display Rollout

Co-Packing and In-Store Assembly

This is a complex, six-piece kit that involves folding long zig-zag panels and aligning multiple locking tabs. Buyers should plan for dedicated assembly time, either at a co-packing facility before shipping to stores, or by trained retail staff on the floor.

Planned Retail Campaigns

Because the display uses multiple large components, including a tall back wall, a base tray, and long shelf inserts, it is typically flatbed die-cut. It is a strong fit for planned national or regional retail campaigns where the visual impact justifies the multi-part production and assembly effort.

Trade Shows and Temporary Exhibitions

The impressive height and organized layout make this display useful for trade show booths. Since it ships flat, it can be transported easily to the venue and assembled on-site to display a wide range of product samples.

When to Consider a Simpler Display

Single-Bay Presentations

If your product assortment does not need separation, or if you want a narrower overall footprint, a single-bay stepped display without the central divider will reduce the component count and simplify assembly.

Countertop Merchandising

If floor space is limited or you are only promoting a handful of SKUs, a smaller stepped counter display provides the same stadium-style visibility without the footprint of a full floor stand.

Key Decisions for Production and Fulfillment

Board Grade and Shelf Sag

The stepped shelves bear the direct weight of your products. While the central divider provides crucial mid-span support, heavy items like bottled liquids or metal parts often need a heavier board grade, such as a sturdy B-flute or double-wall, to prevent the shelves from sagging over time.

Print and Branding Surfaces

Decide which components need high-graphics printing. The tall back body, the front of the base tray, and the vertical risers of the steps are prime branding areas. Internal supports, like the hidden holder piece, can often be run in plain board to manage costs.

Master Shipper Requirements

The six components of this display will be delivered flat. Plan for an outer master shipper carton to protect the kit during transit to the co-packer or retail store.

Bay Width Allocation

Determine how much space each product line needs. The central divider can be positioned off-center to create one wide bay and one narrow bay, allowing you to tailor the display to your specific inventory ratio.

Adjusting the Display to Your Products

Step Depth and Height

The depth of each step and the height of the risers can be adjusted to match the exact dimensions of your products, ensuring they sit securely without tipping forward or hiding the row behind them.

Bay Width Ratio

The central divider does not have to be perfectly centered. The template can be adjusted to create one very wide bay and one narrow bay, depending on how you want to allocate space between different product lines.

Number of Tiers and Steps

The design can be modified to include more or fewer steps per tier. Keep in mind that adding too many steps will increase the overall height and change the center of gravity, which should be checked for stability.

Packing details

Prototyping and Load Testing

Before committing to full production, it is recommended to cut a digital prototype. This allows you to test the assembly process, verify that the tab-and-slot locks align correctly with your chosen board thickness, and load the shelves with real product to check for stability and sag.

Additional notes

Planning for assembly labor

Because this is a six-piece kit involving zig-zag folds and multiple locking tabs, assembly takes longer than a simple pop-up display. Clear instructions and trained staff or co-packers are essential for a smooth rollout.

FAQs

Does this display use glue for assembly?

No. The structure relies entirely on a mechanical tab-and-slot locking system. The back wall, divider, and stepped shelves all interlock into the base tray and each other.

Can this display be shipped fully assembled?

It is not recommended. Fully assembled floor displays are largely empty space and are vulnerable to crushing in routine freight networks. They should be shipped flat in a master carton and assembled at the final destination or by a co-packer.

How much weight can the stepped shelves hold?

Weight capacity depends entirely on the board grade you select and the width of the bays. The central divider helps support the middle of the shelves, but heavy products should be physically tested to ensure the corrugated board does not sag over time.

Can I change the number of steps or levels?

Yes. The template can be adjusted to feature more or fewer steps per tier, though adding too many steps will increase the overall height and change the center of gravity, which should be carefully evaluated.

How does the multi-piece design affect production?

The six large components are typically flatbed die-cut. Depending on the sheet size, the parts may need to be cut separately rather than nested together. This makes the display a better fit for established retail programs rather than short, quick-turn trials.

Do all the parts need to be printed?

No. You can choose to print only the visible components, like the back wall, base tray, and step risers, while leaving hidden internal supports in plain kraft board to optimize your budget.

What board grade makes sense for this display?

A sturdy B-flute or C-flute is common for floor displays, providing rigidity for the tall back wall. If you are displaying heavier items, a double-wall board may be worth comparing to prevent shelf sag.

Can the central divider be removed?

Removing the central divider from this specific template removes crucial mid-span support for the shelves. If you want a single-bay presentation, it is better to compare a dedicated single-bay template like the EVC62204.

A well-executed tiered display organizes complex product lines and draws attention on the retail floor. Test your products on a physical prototype to finalize the step dimensions and board strength before your next campaign.