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EVC62802

Stackable Corrugated Display Tray

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
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Product details

Top highlights

Interlocking tabs and slots for stable vertical stacking
Double-thick roll-over walls resist outward product pressure
Requires an outer master carton for transit

About this product

The EVC62802 is a modular corrugated tray designed to function as a single tier in a multi-shelf retail floor display. It features a low front lip for product visibility, a high back wall for containment, and specialized top ledges with upward-pointing tabs that lock into the base of the tray above it.

Because it relies entirely on mechanical roll-over locks rather than adhesive, it ships flat and is easily erected by hand. This makes it a strong fit for co-packing operations where trays are pre-loaded with product, packed into master shippers, and quickly stacked into a stable tower on the retail floor.

Common uses

Multi-tier POP floor displays
Pre-loaded retail ready packaging (RRP)
In-plant kitting bins

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Retail Displays and Pre-Loaded Tiers

Multi-Tier Point-of-Purchase Displays

Multiple identical trays stack vertically to create a freestanding floor display. The horizontal ledges on the side walls carry the compression load, while the interlocking tabs prevent the tiers from shifting laterally.

Pre-Loaded Retail Ready Packaging

Trays can be erected and filled at a contract packager, then shipped inside a protective master carton. Store staff simply remove the trays from the shipper and stack them, eliminating complex display assembly on the retail floor.

End-Cap Promotional Towers

Stacking identical trays at the end of an aisle creates a temporary promotional tower. Retailers can restock the display quickly by swapping out empty tiers rather than unpacking individual items.

Warehouse Kitting and Staging

The unglued trays can be used internally to organize parts or kits. They stack securely to save floor space before moving to an assembly line or packing station.

Co-Packing and Store-Floor Setup

Contract Packaging Operations

The unglued, roll-over construction allows for rapid manual assembly without specialized folder-gluer equipment. The flat-delivered blanks take up minimal space before the packing run begins.

Retail Merchandising

The low front wall provides clear product visibility and easy consumer access, while the tall back wall keeps items contained and supports the display's overall structure.

Fast-Moving Consumer Goods (FMCG)

When products need to move quickly from truck to store floor without unpacking individual units, this tray acts as both a transit inner and a retail display.

When to Consider Alternative Display Structures

Standalone Parcel Shipping

This tray has an open top and front, leaving the product exposed. If the package must travel individually through a courier network, a fully enclosed mailer or standard shipping box is required.

Single-Piece Floor Displays

If the retail footprint requires a continuous, unbroken graphic panel from floor to header, a traditional single-piece display stand may be a better choice than modular stacked trays.

Board Grade, Print, and Master Shipper Planning

Board Grade and Stacking Weight

The total weight of the loaded display dictates the required corrugated flute profile. Heavier products require stronger board to prevent the bottom tray's side walls from crushing under the vertical load.

Master Carton Sizing

Because these trays cannot ship individually, the dimensions of the outer transit box must be planned alongside the tray to ensure a snug, protective fit during distribution.

Print Surface and Roll-Over Allowances

High-quality retail graphics are typically applied to the exterior. Because the front and back walls roll over to the inside, the exterior print will also be visible on the interior back wall, which should be factored into the artwork layout.

Packing Line Assembly Space

The large flat blank requires sufficient table space for manual folding before the tray is loaded. This footprint should be planned into the co-packing workflow.

Adjusting Lip Height and Stacking Clearances

Front Lip Height

The height of the front retaining wall can be adjusted to balance product visibility with containment, depending on whether the items are loose, bagged, or boxed.

Bearing Ledge Width

The horizontal top ledges on the side walls can be widened to provide a larger resting surface for the tray above, though this must be coordinated with the locking slot positions in the base.

Back Wall Height

The rear panel can be extended to provide a larger billboard for branding or to contain taller products, as long as it balances with the overall display stability.

Packing details

Blank Size and Production Routing

The double-thick roll-over walls require a larger flat blank than a standard glued tray. This extended footprint typically routes production to a flatbed die-cutter rather than rotary equipment.

Additional notes

Retail shelf loading

Modular trays allow retailers to replace empty tiers individually rather than restocking a single large display piece by piece.

Parcel sealing and outer carton choice

When shipping pre-loaded trays, the outer master carton must be sized to prevent the interlocking tabs from being crushed during transit.

FAQs

How do the trays lock together?

The side walls feature a folded horizontal ledge with upward-pointing tabs. When a second tray is placed on top, these tabs insert into corresponding slots cut into the upper tray's base, preventing the tiers from sliding apart.

Does this tray require glue or tape to assemble?

The tray uses mechanical roll-over locks instead of adhesive. The front and back walls fold over the side flaps and lock securely into the base panel, holding the structure rigid.

Can this tray be shipped directly to consumers?

The open front and top leave the product exposed, making it unsuitable for direct courier shipping. It is designed to be shipped flat to a packing facility, or pre-loaded and shipped inside a closed master carton.

What prevents the walls from bowing outward when loaded?

The front and back walls are double-thick corrugated board that wraps over the side flaps. This reinforced construction resists outward pressure from heavy or shifting products.

Where can graphics be printed on this tray?

Graphics are typically printed on the flat exterior. Because the tall back wall rolls over during assembly, the exterior print surface becomes the visible interior backdrop behind the product.

Why does this tray require flatbed die-cutting?

The roll-over walls make the unfolded blank very large relative to the finished tray size. This extended shape, combined with the precise locking slots and tabs, requires the accuracy and bed size of flatbed die-cutting equipment.

Can these trays be used on automated packing lines?

The complex roll-over walls and interlocking tabs require manual assembly. They are designed for hand-packing stations or co-packing facilities rather than high-speed automated erectors.

How is the bottom tray supported if it carries the weight of the whole tower?

The bottom tray must be made from a board grade strong enough to handle the combined weight of all tiers above it. Often, a separate reinforced base or pallet is used under the bottom tray to distribute the load.