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ECMA A10.10.04.04.51

Dispenser Carton with Integrated Pour Spout

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Integrated paperboard drawer spout for metered dispensing
  • Full overlapping top and bottom flaps for adhesive sealing
  • Strong fit for retail dry goods, seeds, and powdered products

About this product

This retail folding carton features a built-in, pull-out pour spout designed entirely from the paperboard blank. It allows consumers to easily meter and dispense dry goods, powders, or granular products without requiring separate plastic fitments.

Because the top and bottom closures use full overlapping flaps, the carton provides a strong, flat base but relies on adhesive or tape for sealing on the packing line. The internal spout mechanism is pre-folded during manufacturing, delivering a flat carton that opens into a standard rectangular tube for top-loading.

Common uses

  • Cereal and breakfast foods
  • Detergent powders
  • Grass seed or fertilizer
  • Pet food kibble

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

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Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail Dispensing and Dry Goods

Granular and Powdered Products

The pull-out drawer mechanism is designed to meter the flow of dry goods like cereal, seeds, detergent powders, or pet food. The internal walls of the spout catch against the front panel, stopping the drawer at a specific angle for controlled pouring.

Plastic-Free Retail Dispensing

Because the spout is die-cut and folded from the main carton blank, it eliminates the need to source and apply separate plastic pour spouts, supporting single-material packaging goals.

Metered Pouring for Lawn and Garden

For products like grass seed or fertilizer, the integrated spout allows users to pour directly from the carton with better control than a torn flap or open bag.

Pantry Storage and Reclosure

The drawer spout can be pushed back into the carton after use, keeping the contents contained on the shelf and reducing spills compared to permanently open boxes.

Product Fit and Consumer Convenience

Consumer Usability

The front-facing pull tab provides an intuitive opening experience. Once opened, the spout can be pushed back into the carton to reclose the package, keeping the contents contained on the shelf or in the pantry.

Automated Filling Lines

The carton is delivered flat with the side seam and internal spout already glued and folded. On the filling line, the carton is erected, the bottom overlapping flaps are sealed with adhesive, the product is top-loaded, and the top flaps are sealed.

Retail Shelf Presentation

The full overlapping flaps create a flat, stable base for standing upright on retail shelves, while the large front and side panels offer uninterrupted space for branding and product information.

When to Consider Simpler Closures

Hermetic Seal Requirements

While the overlapping flaps provide good coverage, this carton is not natively sift-proof for very fine powders or hermetically sealed against moisture. Products requiring strict barrier protection will need an internal bag or liner.

Manual Packing Operations

The full overlapping top and bottom flaps do not mechanically lock. If the packing operation relies on hand assembly without gluing equipment, a tuck-end carton or crash-lock base may be a more practical choice.

Board Choice and Production Route

Board Strength and Tear Resistance

The spout mechanism relies on paperboard hinges that must survive repeated opening and closing. Specifying a premium board with high tear resistance prevents the pull-tab from ripping during consumer use.

Manufacturing Complexity

The internal spout requires a complex 180-degree fold during the converting process. This specialized folding step can affect folder-gluer speeds compared to standard straight-line cartons, which should be factored into production planning for large rollouts.

Sealing Method for Overlapping Flaps

Because the top and bottom flaps do not tuck or lock, the packing line must be equipped to apply adhesive or tape to secure the closures after filling.

Sift-Proofing and Internal Bags

For fine powders that might escape through the corners of the overlapping flaps or the edges of the closed spout, an internal bag or liner should be planned into the packaging strategy.

Spout Size and Placement

Spout Dimensions and Vertical Position

The dimensions of the front aperture and the corresponding internal drawer can be adjusted to suit the product's particle size. The vertical placement of the spout can also be shifted higher or lower on the front panel.

Spout Catch Mechanism

The internal walls of the drawer that catch against the front panel to stop the spout from pulling out completely can be modified to change the pouring angle.

Tube Size and Proportions

The overall length, width, and height of the carton can be scaled to accommodate different product volumes, provided the front panel remains wide enough to house the spout mechanism.

Board and packing details

Tamper Evidence

The built-in spout is not inherently tamper-evident. A clear label or shrink band applied over the front aperture is often used to secure the pull-tab until the consumer's first use.

Additional notes

Grain Direction

To ensure the tall vertical panels do not bow and the complex spout folds cleanly without cracking, the paperboard grain direction should run horizontally across the blank.

Related Dispensing Cartons

A10.10.02.04.52: Tuck-End Carton with Perforated Spout

Consider this if looking for a simpler closure style or a basic tear-out spout rather than a sliding drawer mechanism.

FAQs

Product Fit

Is this carton sift-proof for fine powders?

Not entirely. While the full overlapping flaps provide excellent coverage, fine powders can still escape through the corners or the edges of the closed spout. An internal bag is often used for very fine or moisture-sensitive powders.

Production and Packing

How are the top and bottom closed?

Both the top and bottom use full overlapping flaps. They do not tuck or lock into place and are typically sealed using adhesive or tape on the packing line.

Manufacturing

Does the spout require special assembly by the packer?

No. The complex folding of the internal spout is handled by the manufacturer during the gluing process. The carton arrives flat, and the packer simply erects the tube, seals the bottom, fills the product, and seals the top.

Materials

What board type supports the spout mechanism?

A board with high tear resistance is often specified. Boards with shorter fibers may crack or tear at the spout hinges after repeated consumer use.

Design

Can the size of the pour spout be changed?

Yes. The width and depth of the drawer mechanism can be adjusted to accommodate different product flow rates, though large changes require verifying that the internal walls still catch properly against the front panel.

Shipping

Can this carton be shipped individually in the mail?

No. The front aperture and overlapping flaps are vulnerable to crushing and snagging in parcel networks. It requires a protective outer shipper for e-commerce fulfillment.

Design

How does the spout stay inside the carton?

The spout is formed from an extension of a top flap that is folded 180 degrees inside the carton during manufacturing. Internal side walls on the spout catch against the front panel to prevent it from pulling all the way out.

Production and Packing

Does the carton arrive flat or pre-assembled?

It arrives flat (knocked down) with the side seam and the internal spout mechanism already glued and folded. It is popped open into a tube on the filling line.