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ECMA A61.21.01.03

Crash-Lock Hanging Box with Tuck Top

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Extended rear panel for retail pegboard hanging
  • Pre-glued crash-lock base for fast assembly
  • Best for lightweight to medium-weight retail goods

About this product

The A61.21.01.03 is a retail-ready folding carton designed for pegboard display and rapid fulfillment. It features an extended rear panel that acts as a billboard and hanging point, combined with a pre-glued crash-lock base that automatically deploys when the carton is squared.

This combination makes it a strong choice for lightweight consumer goods where packing speed and retail visibility are equally important. Because the top uses a friction tuck, it is easy to load by hand before closing.

Common uses

  • Cosmetics
  • Electronics accessories
  • Lightweight hardware
  • Health and beauty

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail Display and Fast Fulfillment

Pegboard and Hook Displays

The extended rear panel is purpose-built for retail hanging. It provides a dedicated space for a euro-hole or round punch, keeping the main product compartment clear while offering a high-visibility billboard facing the shopper.

Fast Hand-Packing Lines

The crash-lock base eliminates the need to manually fold and interlock bottom flaps. When the carton is squared, the base automatically deploys and locks, increasing packing speed compared to manual-lock alternatives.

Lightweight Retail Goods

This style is well-suited for lighter items that will not tear the hanger hole or push through the crash-lock base. It presents a clean, professional appearance on the retail shelf.

Point-of-Purchase Presentation

The flat front and extended back panels offer excellent surfaces for branding and product information, making it a strong choice for high-margin items that need to stand out.

Product Categories and Retail Channels

Electronics Accessories

Cables, chargers, and small devices benefit from the clean presentation and secure hanging position. The flat panels offer excellent print surfaces for technical specifications.

Cosmetics and Beauty

Lightweight, high-margin beauty items often use this style to maximize retail visibility while keeping the packing process fast and efficient.

Hand-Packing Operations

Facilities that rely on manual assembly appreciate the fast deployment of the crash-lock base, which reduces repetitive motion and speeds up the loading process.

When to Consider a Different Base or Top

Heavy or Dense Products

If the product is heavy, the crash-lock base may drop out, or the hanger hole may tear. In these cases, a reinforced base or a different display strategy like a shelf-ready tray should be evaluated.

Trial and Prototype Runs

Because the crash-lock base involves specific folder-gluer preparation, it is often less practical for very short runs. A manual 1-2-3 lock bottom is easier to trial without specialized gluing equipment.

Board Strength and Production Route

Board Caliper and Tear Resistance

The material should be strong enough to support the product's weight at the hanger hole without tearing. Solid Bleached Sulfate (SBS) or high-quality Folding Boxboard (FBB) are often chosen for their tear resistance.

Hanger Hole Shape and Placement

The size and shape of the hanger hole should be matched to the specific retail fixtures where the product will be displayed, whether that is a standard euro-hole or a simple round punch.

Base Style and Packing Speed

The choice between a crash-lock base and a manual-lock base depends on the balance between packing labor and production volume. The crash-lock base is faster to pack but involves more complex gluing.

Surface Finish for Retail

Since this package is designed for retail display, the choice of coatings, varnishes, or laminations will affect both the visual appeal and the durability of the hanger panel.

Hanger Hole and Panel Adjustments

Extended Panel Height

The height of the billboard panel can be adjusted to accommodate more graphics or specific hanging requirements, though taller panels can shift the center of gravity.

Window Patches

A window can be added to the front panel to display the product, though this involves an additional manufacturing step and should be placed carefully to maintain structural balance.

Hanger Hole Profile

The template can accommodate standard euro-holes, simple round punches, or custom shapes, provided they fit within the extended panel and leave enough material to prevent tearing.

Board and packing details

Nesting and Material Efficiency

The extended rear panel creates an irregular blank shape, which can reduce nesting efficiency on the printed sheet compared to a standard rectangular carton. This is a normal tradeoff for the built-in hanging feature.

Additional notes

Center of gravity and hanging behavior

When designing the graphics and sizing the extended panel, consider how the product's weight is distributed. An unbalanced load can cause the carton to hang crookedly on the retail peg.

Related Hanging and Retail Cartons

A45.21.01.03: Manual Winged Bottom Hanging Box

A useful alternative if you need a hanging box but want to avoid the crash-lock gluing process for smaller production runs.

A50.21.01.03: Claw Lock Bottom Hanging Box

Consider this alternative if you prefer a manual 1-2-3 lock bottom, which is slower to pack but easier to produce in short runs.

FAQs

Product Fit and Display

How much weight can this hanging box hold?

The weight capacity depends entirely on the chosen board grade and the tear resistance around the hanger hole. We strongly recommend physical testing with your actual product to ensure the hanger hole will not tear on the retail peg.

Assembly and Packing

Do I need to fold the bottom manually?

No. The crash-lock base is pre-glued during manufacturing. When you squeeze the flat carton to square it, the bottom flaps automatically swing into place and lock, making it ready to load.

Shipping and Route

Can this box be shipped directly in the mail?

No. The extended hanger panel and friction-tuck top are designed for retail display, not the rough handling of parcel networks. These cartons should be packed inside a sturdy outer master shipper for transit.

Production and Tooling

Is this style practical for short trial runs?

The crash-lock base involves a specific folder-gluer process, which makes it highly efficient for larger repeat runs. For very small runs or initial trials, a manual-lock bottom might be more practical to produce.

Design and Modifications

Can the shape of the hanger hole be changed?

Yes. The template can accommodate standard euro-holes, simple round punches, or custom shapes, provided they fit within the extended panel and leave enough material to prevent tearing.

Can I make the extended back panel taller?

Yes, the panel height can be increased for more branding space. However, a taller panel changes the center of gravity, so the box should be tested to ensure it still hangs straight on the peg.

Assembly and Packing

How is the top closed after loading?

The top uses a standard friction tuck flap. Once the product is loaded, the operator folds in the two side dust flaps and tucks the main cover flap behind the extended rear panel.

Product Fit and Display

What board types work well for the hanger panel?

Solid Bleached Sulfate (SBS) or high-quality Folding Boxboard (FBB) are often chosen because they offer good tear resistance at the hanger hole and provide a smooth surface for retail printing.