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ECMA F30.22.00.00

Hexagonal Carton with Tamper-Evident Zipper

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Distinctive hexagonal profile for premium retail display
  • Glued webbed ends and tear-strip provide clear tamper evidence
  • Typically assembled using automated cartoning equipment or manual gluing fixtures

About this product

The F30.22.00.00 is a specialty folding carton that forms a distinctive hexagonal tube. Designed for premium retail environments, it features webbed ends that are glued flat to create a permanent seal, while a built-in perforated zipper allows the consumer to easily tear open the main panel.

Because the ends fold inward and are glued shut after loading, this package typically relies on specialized cartoning equipment or dedicated gluing fixtures. It is an excellent choice for high-volume confectionery or cosmetics where tamper evidence and shelf appeal justify the specific packing setup.

Common uses

  • Premium confectionery and chocolates
  • High-end cosmetics and skincare bottles
  • Specialty gifting and retail displays
  • Secure wellness products

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Premium retail and tamper-evident presentation

High-end confectionery and chocolates

The six-sided shape stands out on retail shelves, making it a strong fit for premium chocolates and specialty foods. The glued ends help ensure the product remains secure until the consumer breaks the visible tear strip.

Premium cosmetics and skincare

Cosmetic bottles and jars benefit from the distinctive presentation. The tamper-evident zipper provides confidence that high-value goods have not been opened before purchase.

Specialty gifting and retail displays

The unique unboxing experience, where the zipper allows one panel to hinge open like a lid, adds value to gift packaging and limited-edition releases.

Secure wellness products

For over-the-counter or wellness items that need clear evidence of an unbroken seal, the glued bellows ends and perforated strip offer a clear visual indicator.

Automated packing for retail distribution

Automated packing for retail distribution

Buyers managing large retail distributions often choose this structure. Because the webbed ends fold inward and glue flat, the carton is well-suited for specialized automated cartoning lines that handle complex end-closure sequences efficiently.

Premium brand launches

When a brand wants to differentiate a new product from standard rectangular boxes, the hexagonal profile offers a distinct silhouette that draws attention on crowded retail shelves.

Single-use product access

This design fits situations where the consumer does not need to securely reclose the package. Once the zipper is torn, the carton remains open, making it a strong fit for products consumed quickly or transferred to another container.

When packing by hand or needing reusable closures

Manual fulfillment without gluing fixtures

If the packing team relies on hand assembly without access to fast-curing adhesive and compression fixtures, the webbed ends will be slow and difficult to seal. A hexagonal carton with standard tuck ends is often a faster choice for manual packing.

Products needing reusable closures

Because the tear strip permanently breaks the main panel, the carton does not lock securely after opening. If the consumer needs to open and close the box multiple times, a tuck-end hexagonal carton is worth evaluating.

Board grain, zipper placement, and end-gluing capabilities

Board grain direction and tear-strip performance

The grain direction of the folding boxboard should run parallel to the zipper strip. If the grain runs across the zipper, the tear strip is more likely to break or veer off-path when pulled. Discussing this early helps ensure a clean opening experience.

End-gluing and machinery limits

The packer should verify their equipment can fold the angled bellows and apply adhesive to the hexagonal ends. If the machinery envelope does not support the specific flat width of the scaled hexagon, the carton dimensions may need adjustment.

Product clearance at the ends

Products are loaded from either end before the webbed gussets fold inward. The product should leave enough internal clearance to avoid interfering with the bellows as they collapse behind the main end flaps.

Zipper placement and width

The width of the perforated zipper can be adjusted based on the board thickness. A strip that is too narrow may snap during opening, while one that is too wide can be difficult for the consumer to pull smoothly.

Hexagon scaling and tear-strip width

Hexagon diameter and panel scaling

The overall size of the hexagon is driven by the inscribed circle diameter. Adjusting this diameter scales all six main panels proportionally, keeping the geometric profile consistent around the product.

Tear-strip width and perforation style

The zipper width and the cut-to-tie ratio of the perforations can be modified to match the chosen board grade, balancing tear reliability with structural stability.

Tube length adjustments

The longitudinal length of the carton can be extended or shortened independently of the hexagon diameter to accommodate taller or shorter products.

Board and packing details

Parcel shipping and outer protection

This carton is designed for retail display and consumer interaction, not for direct courier shipping. The glued ends and perforated zipper are vulnerable to crushing or snagging in mixed transit networks, so an outer shipping box is often needed for e-commerce delivery.

Additional notes

Zipper placement

The tear strip is typically located near the long glued seam. When the consumer pulls the zipper, it detaches the seam from the main body, allowing the adjacent panel to swing open.

Related hexagonal and specialty cartons

F30.21.00.00: Hexagonal carton with tuck ends

Consider this alternative if the packing line relies on manual tuck closures instead of glued tamper-evident ends.

FAQs

Assembly and packing

Can this carton be packed and sealed by hand?

While possible, it is very labor-intensive. The webbed ends fold inward like a bellows, receive glue, and are held flat while the adhesive cures. It is generally intended for automated cartoning equipment.

Opening and closure

Does the carton reclose after the tear strip is removed?

Once the zipper is torn, one of the main panels hinges open like a lid. It does not have a locking tab to securely reclose the carton, making it best for single-use access or products that do not need a tight seal after opening.

Materials and printing

What board types work well for the tear strip?

Folding boxboard (FBB) or solid bleached board (SBB) around 250-300gsm is typical. The board should be flexible enough to fold the webbed corners without cracking, yet strong enough to support a clean tear along the zipper perforation.

Dimensions and fit

How is the size of the hexagon determined?

The internal volume is driven by the diameter of the inscribed circle. The product should fit within this circular boundary to ensure the six side panels can fold around it without bowing.

Shipping and route

Is this carton safe for direct parcel shipping?

The perforated tear strip and glued webbed ends can catch or burst during rough courier handling. It should be packed inside a protective outer shipper for e-commerce fulfillment.

Prototyping

Can a short-run digital sample accurately test the tear strip?

A digital cutting table can score and cut the shape, but simulating the exact tear-strip perforation often involves specific tooling. A full production sample is usually needed to validate that the zipper tears cleanly on the final board.

Assembly and packing

How is the product loaded into this carton?

The carton forms a flat-folded tube that is popped open into a hexagon. The product is inserted from either open end before the webbed gussets are folded inward and glued flat.

Materials and printing

Why is board grain direction important for this design?

The grain direction should run parallel to the tear strip. If it runs perpendicular, the zipper is much more likely to tear unevenly or break off before the package is fully open.