Hercule Industrial logoHercule Industrial
3D view
1 / 2

ECMA F60.41.00.00

Single-Row Carton with Integrated Separator

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
Get pricing

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

Free white-glove consultations. Blazing-fast response time. Fast quotes.

Product details

Top highlights

  • One-piece design eliminates separate inserts
  • Integrated zig-zag partition creates V-shaped slots
  • Suited for a single row of vials, tubes, or small bottles

About this product

This one-piece folding carton features a built-in zig-zag partition that folds inward to create individual slots for a single row of products. It cradles fragile cylindrical items like vials, cosmetic tubes, or precision parts, keeping them separated without a distinct insert.

By combining the outer shell and the internal divider into a single die-cut template, this design simplifies inventory. The tradeoff is the specific manual folding required during the packing process.

Common uses

  • Cosmetics (ampoules, sample tubes)
  • Pharmaceuticals (vials, test tubes)
  • Stationery (premium pens)

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

Files or competing quote (optional)
Optional

More details

You can skip this whole part, or open a section and answer only what you know.

Size and quantity
Units
Materials and print
Add details for paperboard preference
Add details for print and artwork
Current box or specs
Add details for do you have a current box, spec, or target sample?

Products that fit the integrated V-slot partition

Vials, ampoules, and sample tubes

The V-shaped slots created by the internal fold naturally hold cylindrical glass or plastic items, separating them without a distinct insert.

Premium pens and precision tools

For high-end stationery or delicate hardware, the integrated divider presents the items in a row when the carton is opened, offering a structured presentation.

Fragile glass dropper bottles

The zig-zag board creates a physical barrier between each bottle, separating them without requiring a separate foam or board insert.

Diagnostic test kit components

When a kit requires a specific sequence of swabs or collection tubes, the individual slots keep components organized and visible to the user.

Retail and clinical channels using single-row presentation

Cosmetics and personal care

Brands packing multi-day treatment ampoules or sets of lip products use this style to organize the presentation and reduce the number of packaging components they need to source.

Pharmaceuticals and diagnostics

Medical and testing kits that require a specific number of vials use this carton to keep components arranged in a predictable row.

Specialty hardware and precision parts

Manufacturers packing cylindrical tools, drill bits, or specialized components use the V-slots to keep edges separated during handling.

When to compare separate inserts or multi-row boxes

Automated packing lines

Because the internal zig-zag partition must be folded into shape before the outer carton wraps around it, this design is typically hand-assembled. If you run an automated line, a standard carton paired with a machine-dropped insert is worth comparing.

Heavy or bulky items

This package relies on folding carton board. If the items are heavy, a corrugated outer box with a separate corrugated partition may be needed for the shipping route.

Board, fit, and closure decisions

Board grade and foldability

The integrated partition requires multiple close-proximity scores that fold back on themselves. The board grade must handle these tight folds without cracking.

Number of slots

Determine how many items need to be packed. The template can be adjusted to add or remove V-shaped slots, which changes the overall length of the flat blank and the final carton.

Product diameter and clearance

The V-slots must be sized to hold the items. Provide the diameter of your product so the zig-zag folds can be calculated.

Closure method

The outer panels that wrap around the partition can be secured with a tuck flap, a glued seam, or a locking tab. This depends on how the end user should open the package.

Modifying the partition and outer wrap

Slot width and depth

The dimensions of the zig-zag folds can be modified to accommodate wider tubes or deeper vials, changing how the product sits in the channel.

Partition height

The height of the internal divider can be adjusted. A taller partition provides more separation for long tubes, while a shorter partition leaves more of the item exposed for removal.

Outer wrap closure style

The final closing panel can be modified to include a friction lock, a simple tuck, or an extended flap for a glued seal.

Board and packing details

Inventory simplification vs. packing labor

The primary commercial advantage of this design is managing a single SKU. You do not need to match inventory levels of outer boxes with separate internal dividers. However, you must weigh this warehouse convenience against the manual labor required to fold the partition.

Multi-row partition alternatives

Double-Row Separator (F60.42.00.00)

A similar integrated design that folds to create two parallel rows of slots, useful for larger sets of items.

Additional notes

Manual folding labor

Factor the time required to fold the internal partition into your packing costs. While you manage fewer components, the assembly is more involved than opening a standard crash-lock box.

Item diameter and clearance

Check the diameter of your product when requesting a sample. The V-slots must be sized to hold the items without crushing them.

Related divider and insert packaging

Group A + F80.20: Standard Tuck Carton with Separate Insert

Compare this when automated packing is required, allowing the outer box to be machine-erected while a separate insert is dropped in.

FAQs

Assembly and Packing

Can this carton be erected on automated packaging machinery?

Generally, no. The internal zig-zag partition requires specific manual folding to form the slots before the outer panels wrap and close. It is typically used in hand-packing operations.

Product Fit

Can the number of slots be changed?

Yes. The template can be adjusted to include more or fewer folds, changing the number of items the carton holds. This proportionally changes the overall length of the package.

Materials

What type of board is used for this design?

A folding carton board that handles repeated scoring is often used. The board must be flexible enough to handle the tight folds of the partition without cracking.

Design and Print

Can the inside of the partition be printed?

Because the partition is formed by folding a section of the main blank inward, the visible part of the slots typically shows the reverse side of the board unless the material is printed on both sides.

Comparison

Why choose this over a standard box with a separate insert?

This one-piece design simplifies purchasing and inventory by combining two components into one SKU. However, you trade that convenience for a more manual assembly process.

Product Fit

Is this suitable for square or rectangular items?

The zig-zag fold naturally creates V-shaped slots, which cradle cylindrical items like tubes or vials. Square items may not align well in these specific channels.

Assembly and Packing

How are the items loaded into the carton?

The internal zig-zag partition is folded first to create the slots, the items are placed into the V-shaped channels, and then the outer panels are wrapped and closed around them.

Comparison

Can this carton hold heavy glass bottles?

This one-piece folding carton is often used for lightweight items. Heavy glass bottles may require a corrugated outer box with a separate partition depending on the shipping route.