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EVF16107

Hexagonal Snap-Lock Carton

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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30+specialist partner plants

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Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

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To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Product details

Top highlights

  • Distinctive six-sided retail profile
  • Manual 1-2-3 interlocking snap-lock base
  • Delivered flat for hand assembly

About this product

This six-sided folding carton features a distinctive hexagonal profile designed for premium retail presentation, cosmetics, and specialty gifts. It combines a clean tuck-top lid with a secure snap-lock base that holds its shape through interlocking flaps.

Because the 1-2-3 bottom is folded by hand, this style trades automated packing speed for a unique shelf presence and a simpler straight-line gluing path compared to pre-glued auto-bottom alternatives.

Common uses

  • Cosmetics and personal care
  • Specialty foods and confections
  • Premium gift sets and kitting
  • Candles and home fragrance

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail and Presentation Uses

Cosmetics and personal care

The freestanding hexagonal shape stands out on crowded retail shelves, while the slit-lock top tabs keep the lid secure during handling.

Specialty foods and confections

Provides a premium feel and a stable base for bagged treats or wrapped confections. The interlocking bottom holds moderate weights securely.

Gift sets and kitting

Offers a unique unboxing experience. The wide front and rear panels provide clear branding space, while the angled sides add visual interest.

Candles and home fragrance

The six-sided geometry closely hugs cylindrical or jarred products, reducing internal movement while presenting a premium exterior.

Product Types and Packing Environments

Manual fulfillment operations

Packers manually fold and interlock the four bottom flaps for every unit. It is a strong fit for hand-packing lines where presentation matters more than raw throughput speed.

Retail display

The six-sided geometry naturally resists splaying and provides good vertical strength, making it highly stable for freestanding shelf displays.

Seasonal and limited-edition promotions

When a brand wants to break away from standard rectangular cartons for a special release, the hexagonal shape provides immediate visual differentiation.

When to Consider a Different Hexagonal Base

High-volume fulfillment

If packing speed is the primary concern, compare this to a hexagonal auto-bottom carton. An auto-bottom is pre-glued by the converter and opens ready for loading, eliminating the manual bottom-folding step.

E-commerce shipping

The friction tucks and snap bottom may open during rough courier transit. For direct-to-consumer shipping, this carton is typically placed inside an outer corrugated shipper.

Board, Print, and Packing Decisions

Board caliper and grain direction

The grain direction is often run vertically to support stacking strength and help prevent the two wider main panels from bowing outward under load.

Artwork registration

Graphics should be carefully planned across the six vertical creases. The two main panels offer the largest continuous space, while the four angled panels are narrower.

Fulfillment labor allocation

Buyers should account for the manual labor involved in folding the 1-2-3 snap bottom compared to opening a pre-glued crash-lock alternative.

Base strength and product weight

While the snap-lock base holds many retail goods, heavy point loads may cause the interlocking flaps to sag. Weight capacity should be tested with a physical sample.

Carton Adjustments and Options

Width-to-depth ratio

The proportions of the hexagon can be adjusted. Changing the overall width or depth will automatically recalculate the angles and widths of the four chamfered side panels.

Slit lock friction

The depth and length of the slit locks on the top tuck tabs can be modified to create a tighter or looser fit, depending on the board thickness and how often the consumer will open the box.

Dust flap coverage

The height of the top dust flaps can be extended to provide more support under the main lid and prevent gaps at the top corners.

Packing details

Top closure mechanics

The top closure is asymmetric to manage bulk. The main lid hinges from the rear wall, supported by three dust flaps. The lid's two side tabs tuck into the front angled walls, which do not have dust flaps, ensuring a clean insertion.

Additional notes

Grain direction and panel bowing

The grain direction of the paperboard is often run vertically. This supports stacking strength and helps prevent the two wider main panels from bowing outward.

Top closure clearance

The top lid features two side tabs with slit locks. Ensure the packed product sits below the fold line so it does not interfere with these tabs during closure.

Related Hexagonal Cartons

FAQs

How long does it take to assemble the snap-lock base?

The 1-2-3 bottom relies on the packer to fold four interlocking flaps by hand. It is slower than opening an auto-bottom carton but faster than assembling a complex display.

Is this carton packed on automated lines?

The multi-tab lid and manual snap-lock base are generally designed for hand assembly and loading, rather than automated cartoning.

Is this carton shipped directly in the mail?

The friction tucks and snap bottom may open during rough courier transit. It is typically placed inside an outer corrugated shipper for parcel networks.

Does the bottom support heavy items like glass jars?

The snap-lock base holds many retail goods, but heavy point loads may cause the interlocking flaps to sag. Exact weight capacity depends on the board grade and should be tested with a physical sample.

How does the hexagonal shape affect artwork registration?

Graphics should be carefully registered across the six vertical creases. The two main panels offer the largest billboard space, while the four angled panels are narrower.

Is special gluing equipment used for this carton?

It is typically joined on a straight-line folder-gluer to form the side seam. Unlike an auto-bottom carton, it avoids the need for crash-lock gluing capabilities.

Are samples available before a full production run?

Because it does not rely on complex pre-glued base folds, a physical sample can easily be cut on a digital table for fit and weight testing.

Are inserts used with this hexagonal shape?

Custom die-cut paperboard inserts can be designed to fit the six-sided interior, keeping bottles or jars centered and protected.