Interactive 3D

1 / 3

EVF41006

Roll-End Tray with Front Cutout

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

Get pricing

Free white-glove consultations. Blazing-fast response time. Fast quotes.

Product details

Top highlights

Open-top design with a U-shaped front access port
Self-locking double-wall sides need no glue
Ships flat and is assembled by hand

About this product

The EVF41006 is a self-locking folding carton tray featuring a prominent front access cutout and double-thick side walls. Designed without glue seams, it ships flat and locks together using friction, making it a practical choice for retail shelf-ready packaging, countertop displays, or internal kitting bins.

Because the open top and front cutout prioritize product visibility and access over vertical strength, this tray is packed inside an outer master carton for shipping and is not intended for heavy stacking.

Common uses

Retail shelf-ready packaging
Countertop displays
Internal kitting and parts bins
In-store product sampling

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Describe your project *

Approximate quantity *

Size if known

Files or competing quote (optional)Drag files here or choose filesAdd drawings, photos, dielines, quotes, specs, or other useful files.Max 5 files, 25 MB total.

Name *

Email *

Phone

Optional

More details

You can skip this whole part, or open a section and answer only what you know.

Size and quantity

Detailed dimensions

Units US customary (inches)Metric

What do your dimensions describe?

Length

Width

Height

Size notes

Quantity notes

Materials and print

Paperboard preference

Add details for paperboard preference

Paperboard details

Print and artwork

Add details for print and artwork

Print, finish, or artwork details

Shipping or storage context

Custom changes or unusual needs

How heavy are the items going into this tray?

How much of the product needs to be visible through the front cutout?

How will these trays be shipped to their final destination?

Where do you want artwork or branding?

Current box or specs

Do you have a current box, spec, or target sample?

Add details for do you have a current box, spec, or target sample?

Current box, known specs, or current problem

Destination ZIP or region

Company

Any deadline or timing constraint?

Practical Uses for the Front-Cutout Tray

Retail Shelf-Ready Packaging

The front cutout provides immediate product visibility and easy access for shoppers, while the clean, glue-free corners offer a premium presentation on the shelf.

Countertop Displays

When printed with high-quality graphics, this tray serves as an effective point-of-purchase display for smaller, lightweight items.

Internal Kitting and Parts Bins

For assembly lines or fulfillment centers, the open front allows workers to quickly pick parts, and the trays can be erected on demand without machinery.

In-Store Product Sampling

The open front allows customers to easily reach in and take sample packets or trial-sized items, while the tray keeps the remaining inventory organized.

Where This Display Tray Excels

Retail Merchandising

Brands looking to transition products directly from the stockroom to the shelf benefit from the tray's presentation-ready design. The roll-over side walls ensure the primary printed side is visible on the interior sides, creating a cohesive look.

Fulfillment and Assembly

Operations teams use these trays to organize components. Because they ship flat, they take up minimal storage space until needed on the line.

Health and Beauty Retail

Brands selling small bottles, tubes, or cosmetics use this tray to keep lightweight items upright and visible on crowded shelves.

When to Consider a Different Tray Style

Heavy Stacking Needs

The front cutout reduces the tray's ability to bear vertical weight. If you need to stack loaded trays high without an outer shipper, a standard roll-end tray without a cutout or a corrugated tray is a safer choice.

Automated Packing Lines

This tray relies on a specific manual folding sequence to lock the double walls. If your packing operation uses automated tray-forming equipment, a machine-erected glued tray may be a faster choice.

Key Decisions for Fit and Assembly

Board Caliper and Folding Endurance

The side walls roll 180 degrees over the corner dust flaps to lock the tray. The chosen paperboard needs sufficient folding endurance to handle this tight bend without cracking, especially if the exterior is heavily printed or coated.

Manual Assembly Labor

Because the tray is unglued, fulfillment teams manually fold and lock each unit. This labor should be factored into the overall cost, particularly for high-volume runs.

Outer Shipper Sizing

As an open-top display, this tray offers no containment for parcel transit. You will need to size a master carton to hold one or more loaded trays securely during shipping.

Print Surface Planning

The roll-over side walls mean the exterior print wraps around to the inside left and right panels. If the back wall and floor also need graphics, two-sided printing should be discussed.

Adjusting the Cutout and Dimensions

Cutout Width and Depth

The U-shaped access port can be widened or deepened to match your product. However, leaving enough material at the front corners helps maintain the tray's shape.

Base Proportions

The length, width, and height can be scaled to fit your assortment, provided the proportions allow the roll-over flaps to lock securely into the base.

Dust Flap Extensions

The corner dust flaps can be adjusted to provide more or less overlap behind the roll-over side walls, depending on the board thickness and required corner tension.

Packing details

Print Surface Continuity

The roll-over construction means the inner side walls display the same side of the board as the exterior. This allows for continuous graphics without requiring two-sided printing.

Additional notes

Front Corner Stability

While the cutout provides great access, widening it too much leaves very little board at the front corners, increasing the risk of the tray bowing outward.

FAQs

Can the front cutout be resized?

Yes, the width and depth of the U-shape can be adjusted to expose more or less of your product. We will verify that the remaining front wall material is strong enough to hold the tray square.

Does this tray need glue or tape?

No. The tray locks together using friction. The side walls roll over the corner flaps, and bottom tucks wedge into the base to hold the structure rigid.

Can this tray be shipped on its own?

No. The open top and front cutout provide no containment or crush resistance for parcel shipping. It should be packed inside a master carton or outer shipper.

Do I need two-sided printing for the inside of the tray?

Usually not for the side walls. The roll-over design brings the exterior print surface to the inside of the left and right walls. The interior floor and back wall, however, will show the unprinted side unless two-sided printing is specified.

Which board types suit this design?

A folding boxboard (FBB) or solid bleached board (SBB) with good folding endurance is often chosen. The board needs to handle the 180-degree folds on the side walls without cracking.

Is this tray suitable for high-volume automated packing?

It is usually chosen for manual fulfillment. The roll-over locking sequence may not fit automated tray-forming equipment without specific tooling.

Should I request a physical sample before ordering?

Yes, testing a physical sample helps confirm that the front cutout exposes enough of your product without compromising the tray's corner stability.

Will this tray hold heavy items?

The front cutout reduces the vertical strength of the front wall. For dense or heavy items, the board grade should be evaluated, or a tray without a cutout might be a safer choice.