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EVF48001

Octagonal Double Wall Tray

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
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Product details

Top highlights

Distinct 8-sided presentation shape
Double-wall construction hides raw edges
Assembled by hand without adhesive

About this product

The EVF48001 is a non-glued, octagonal folding carton tray designed for premium retail presentation. Featuring a double-wall construction on all eight sides, the rolled top edges hide raw paperboard cuts and provide a clean, rigid frame for luxury goods, cosmetics, and confectionery assortments.

Because the tray relies on eight separate friction-fit foot-locks, it is assembled by hand. This makes it a strong choice for high-end kitting and gift hampers where the striking shape justifies the packing labor, but less suited for high-speed fulfillment.

Common uses

Luxury confectionery assortments
Cosmetics gift sets
Premium retail hampers
Specialty bakery and pastry presentation

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Retail and Presentation Uses

Luxury Gift Hampers

The rigid double walls and unique octagonal footprint create a premium unboxing experience. The open top allows for easy viewing of curated assortments, though an outer sleeve or shipping carton is usually needed for transit.

Confectionery and Cosmetics

The hidden edges provided by the roll-over walls offer a clean canvas for high-end graphics, foil, or spot varnish, making it a strong fit for retail shelf displays.

Specialty Bakery and Pastry

The eight-sided frame provides a distinct presentation for premium baked goods. The friction-locked walls hold their shape well, though a food-safe barrier or coating should be discussed if direct contact is expected.

High-End Apparel Accessories

Rolled edges prevent snagging on delicate fabrics like silk scarves or ties. The rigid walls provide a structured presentation that elevates the perceived value of the accessory.

Product and Channel Fit

Manual Kitting Operations

This tray is delivered flat and erected entirely by hand. Packing teams fold up the walls, bridge the corners, and roll over the inner panels to engage the foot-locks. It fits well in dedicated kitting environments where presentation is the priority.

Boutique Retail Displays

The octagonal shape stands out on flat shelving compared to standard rectangular boxes. The double-wall construction provides enough rigidity to handle repeated customer interaction on the shop floor.

Corporate Gifting Programs

For curated gift sets, the tray acts as a structured base that holds multiple items securely. The wide, flat base panel accommodates custom inserts to keep individual components separated.

When to Consider Alternative Trays

High-Volume or Fast-Paced Packing

If your packing line needs rapid assembly, the eight separate locking actions of an octagonal tray will slow down throughput. A conventional rectangular double-wall tray or a glued crash-lock base may be a better choice for speed.

Direct-to-Consumer Shipping

This is an open-top presentation tray, not a shipping box. If the primary goal is shipping through mixed-carrier networks, consider a corrugated mailer or ensure this tray is paired with a fitted outer shipper.

Board, Assembly, and Route Decisions

Board Caliper and Cracking Risk

The foot-locks and 180-degree roll-over edges are highly sensitive to material thickness. Folding carton boards perform well, but thicker materials or micro-flute corrugated often cause the locks to fail or the creases to crack.

Material Efficiency

The flat blank for an octagonal tray resembles a star, which creates more offcut waste during die-cutting compared to a simple rectangle. This geometric reality should be factored into material planning for large runs.

Custom Insert Integration

The octagonal interior can house die-cut paperboard or molded inserts. The depth of the inner walls should be coordinated with the insert height to ensure a flush fit against the rolled top edges.

Surface Finish and Coating

Because the outer walls roll over to become the inner walls, the printed side of the board remains visible on both the exterior and interior. This allows continuous branding, but finishes should be tested to ensure they do not crack on the tight folds.

Geometry and Proportion Adjustments

Altering the Octagonal Angles

The bevel angle of the corners and the length of the primary panels can be adjusted to create elongated or sharper octagons. Changing these proportions means careful verification is needed to ensure the corner flaps still bridge the gaps correctly.

Adjusting Wall Height

The depth of the tray can be increased or decreased. Taller walls use more board and increase the overall footprint of the flat blank, which can affect nesting efficiency.

Modifying the Foot-Lock Tension

The small terminal flaps that lock the walls in place can be adjusted slightly to accommodate different board grades, ensuring they snap securely against the base without popping out.

Packing details

Print Surface and Hidden Edges

Because the outer walls roll over to become the inner walls, the printed side of the board remains visible on both the exterior and interior of the tray. This allows for continuous branding without needing two-sided printing.

Additional notes

Packing labor and floor time

Because every side is rolled and locked individually, plan for higher per-unit assembly time compared to conventional four-sided trays.

Prototyping the friction lock

Always request a physical sample in your chosen board grade to verify that the foot-locks snap securely without tearing or popping out under tension.

FAQs

Is this tray suitable for automated packing lines?

The complex sequence of folding the angled corners and rolling over eight separate inner walls is designed for hand assembly. Automated tray formers typically handle simpler rectangular footprints.

Does this tray work with corrugated board?

It is generally a poor fit for corrugated board. The complex corner folds and friction-fit foot-locks are designed for the precise tolerances of folding carton board. Thicker corrugated material often struggles with the 180-degree roll-overs.

Can I ship this tray directly in the mail?

This is an open-top presentation tray. For parcel or courier shipping, it should be placed inside a fitted outer shipping box or mailer.

Does the tray require glue to stay together?

No adhesive is needed. The tray holds its shape using friction. The inner walls roll over and snap into place against the base using small terminal flaps known as foot-locks.

Can I use custom inserts with this octagonal shape?

Die-cut paperboard or molded inserts can be designed to fit the octagonal interior, helping to secure individual items like cosmetics or chocolates.

Where can graphics be placed on this tray?

Because the walls roll over 180 degrees, the primary printed side of the board covers the outside walls, the top edge, and the inside walls. The base floor will show the unprinted side unless the board is printed on both sides or an insert is used.

How are the angled corners closed without gaps?

The main side walls feature attached flaps that fold inward to bridge the corners. When the angled inner walls roll over, they trap these flaps, creating a continuous, gap-free perimeter.

How strong are the double walls for stacking?

The rolled double-wall construction provides excellent vertical rigidity for folding carton board, allowing trays to be stacked on a retail shelf. However, the exact weight limit depends on the specific board grade chosen.