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EVF72060

Hexagonal Beveled Presentation Insert

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Internal presentation collar for hexagonal boxes
  • Creates a raised, angled display stage
  • Requires manual folding and interlocking during fulfillment

About this product

The EVF72060 is a folding carton insert designed to sit inside a hexagonal outer box, creating a raised, beveled presentation stage for luxury goods, cosmetics, or specialty items. It ships flat as a glued sleeve and pops open into a hexagon, after which the top edges fold inward to form a thick, angled rim.

Because the six beveled segments interlock using small friction tabs, this insert requires manual assembly. It is an excellent choice for premium unboxing experiences where the presentation value justifies the hand-packing labor.

Common uses

  • Cosmetics jars
  • Luxury candles
  • Specialty confections
  • Limited-edition collectibles

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Presentation staging and internal void fill

Elevated product staging

Used to lift a primary product, such as a cosmetic jar, candle, or collectible, closer to the lid of a hexagonal box. The angled inner walls frame the item, creating a high-end display the moment the outer container is opened.

Internal void fill and spacing

Acts as a structural spacer to keep a smaller item centered and secure inside a larger hexagonal outer pack, replacing plastic trays or loose fill with a clean paperboard collar.

Framing for round or hexagonal bottles

The angled inner walls create a natural cradle for cylindrical or hexagonal cosmetics, perfumes, or specialty spirits, preventing lateral movement while presenting the label clearly.

Multi-component separation

Can be used to separate a central hero product from smaller items placed around the perimeter or underneath the stage, keeping complex unboxing experiences organized.

Cosmetics, fragrance, and luxury gifting

Cosmetics and fragrance

The beveled edge provides a clean, printable surface that frames round or hexagonal jars and bottles, adding perceived value to the unboxing experience.

Specialty confections and gifting

Often used in holiday or limited-edition packaging where the structural elegance of a hexagonal presentation stage matches the premium nature of the product.

Luxury candles and homeware

The rigid, beveled presentation matches the premium unboxing expectation for heavy glass candle jars, while the hollow buffer walls provide a degree of impact separation from the outer box.

When to compare thermoformed trays or different base polygons

When automated packing is required

This insert requires hand-folding six separate buffer walls and aligning small interlocking tabs. If your fulfillment line relies on high-speed automation, a simpler drop-in pad or a custom thermoformed tray may be necessary.

When the outer box is not a regular hexagon

This specific collar is geometrically locked to six-sided outer containers. If the master box is a square, pentagon, or octagon, a different beveled insert template must be used to match the base polygon.

Board caliper, manual assembly labor, and print mapping

Board caliper and fold quality

The interlocking tabs and multiple 90-degree folds rely on precise board thickness. Standard folding boxboard around 0.5mm provides the sharp creases needed for the bevels to sit flush. Thicker materials or micro-flute corrugated can cause the small tabs to tear or the rim to bulge.

Fulfillment labor

While the insert ships flat as a pre-glued sleeve, the final setup is entirely manual. Packers must pop the hexagon open, fold down each of the six top extensions, and slide the side tabs under the adjacent walls to lock the continuous bevel in place.

Print surface and artwork mapping

The inner bevel is highly visible upon opening. If printing on this bevel, artwork must be mapped carefully to the inner wall panels, and the correct print side of the board must be specified.

Insert height vs. outer box depth

Determine how high the product should sit relative to the lid. The outer walls of the insert dictate the elevation of the presentation stage and must be sized to fit within the master hexagonal box.

Adjusting the bevel angle, buffer width, and insert height

Buffer wall width and bevel angle

The width of the top horizontal rim and the angle of the inner display face can be adjusted to fit different product diameters. However, extreme bevel angles should be prototyped to ensure the interlocking side tabs still engage securely.

Insert height

The overall height of the outer walls can be scaled to raise or lower the presentation stage within the master hexagonal box.

Tuck tongue sizing

The interlocking tabs (tuck tongues) can be adjusted in height and width to ensure a secure friction lock depending on the chosen board thickness and bevel angle.

Packing details

Grain direction and outer wall bowing

Horizontal grain running around the hexagon helps prevent the outer walls from bowing under the weight of the product or lid. Discuss grain direction with the converter if the insert will carry a heavy load.

Additional notes

Prototyping the tab interlock

Because the continuous beveled rim relies on small side tabs sliding into place, always request a physical sample in the exact production board to verify that the tabs lock smoothly without tearing.

Related presentation inserts

FAQs

Does this insert require glue during final packing?

No. The side seam is glued by the converter before delivery. During fulfillment, the six beveled segments lock together using friction tabs that slide under the adjacent walls.

Can this insert be set up by automated machinery?

No. The complex sequence of folding the buffer walls and aligning the interlocking tabs requires manual assembly.

Does this insert have a solid floor?

No, it is an open hexagonal ring or collar. The product rests on the floor of the outer master box, framed by the angled inner walls of the insert.

Can this be made from corrugated board?

It is generally a poor fit for corrugated board. The small interlocking tabs and multiple tight folds require the clean scoring and precise tolerances of standard folding carton board.

Can the angled inner walls be printed?

Yes. The inner bevel is formed by panels that fold over from the top edge. Artwork can be applied to these panels to create a branded presentation face.

How does the insert ship to the fulfillment center?

It ships flat as a pre-glued sleeve. Packers pop it open into a hexagon before folding down the top edges to create the beveled rim.

What happens if the bevel angle is too steep?

Extreme angles can cause the interlocking side tabs to slip or fail to engage securely. Prototyping is recommended if the angle deviates from a standard 60-degree slope.

Can this insert support heavy products?

The vertical load is transferred through the buffer walls to the outer walls. It can support moderate weight, but heavy items like large glass jars should be tested to ensure the outer walls do not bow outward.