Interactive 3D

1 / 3

EVF99040

Hexagonal Display Wrap for Spherical Products

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

Get pricing

Free white-glove consultations. Blazing-fast response time. Fast quotes.

Product details

Top highlights

Pops open into a hexagonal profile for retail display
Inward-folding tabs cradle two spherical items
Zero internal scrap design with no window cutouts

About this product

This hexagonal folding carton sleeve is designed to cradle and display two spherical items, such as fresh produce, bath bombs, or cosmetic spheres. Instead of using separate inserts or window cutouts, the sleeve relies on narrow, inward-folding tabs to separate and secure the products while keeping them visible on the retail shelf.

Delivered flat, the wrap pops open into a six-sided tube. Because the open sides and folded tabs do not fully enclose the items, this package is strictly for retail presentation and requires a master carton for transit.

Common uses

Fresh produce like apples or oranges
Bath bombs and artisan soaps
Spherical cosmetic jars
Yarn balls or craft supplies

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Describe your project *

Approximate quantity *

Size if known

Files or competing quote (optional)Drag files here or choose filesAdd drawings, photos, dielines, quotes, specs, or other useful files.Max 5 files, 25 MB total.

Name *

Email *

Phone

Optional

More details

You can skip this whole part, or open a section and answer only what you know.

Size and quantity

Detailed dimensions

Units US customary (inches)Metric

What do your dimensions describe?

Single item diameter

Single item height

Size notes

Quantity notes

Materials and print

Paperboard preference

Add details for paperboard preference

Paperboard details

Print and artwork

Add details for print and artwork

Print, finish, or artwork details

Shipping or storage context

Custom changes or unusual needs

What type of items are you packing?

How will these wraps be shipped to retail?

Does the board need to be safe for direct food contact?

Current box or specs

Do you have a current box, spec, or target sample?

Add details for do you have a current box, spec, or target sample?

Current box, known specs, or current problem

Destination ZIP or region

Company

Any deadline or timing constraint?

Retail display and product presentation

Retail shelving and display

The hexagonal shape and open sides provide excellent product visibility from multiple angles. The inward-folding tabs act as built-in stops, keeping round items from rolling out while sitting on a store shelf or display counter.

Zero-scrap packaging programs

Because the retention tabs are created by simple slits in the board rather than closed-path cutouts, the blank produces no internal scrap. This makes material usage efficient compared to standard windowed cartons.

Multi-pack promotional bundling

The built-in central divider tab separates two items, making this wrap useful for buy-one-get-one promotions or paired product sets without requiring a separate corrugated or paperboard insert.

Breathable fresh produce presentation

The open sides allow air circulation around the items, which helps manage moisture for fresh produce like apples or citrus fruits while still keeping them grouped for sale.

Fresh produce, cosmetics, and specialty goods

Fresh produce and grocery

Originally designed for items like apples or oranges, the open wrap allows for natural ventilation and direct consumer inspection. If used for unwashed produce, the board and ink must be specified for direct food contact.

Bath and body products

The cradling mechanism fits bath bombs, artisan soaps, or spherical cosmetic jars, offering a distinctive presentation that stands out from standard rectangular boxes.

Specialty confectionery and gifts

Large round chocolates or foil-wrapped treats can be displayed securely. The hexagonal shape provides flat panels for branding while leaving the foil wraps visible.

Artisan crafts and textiles

Spherical yarn balls or craft supplies fit well within the cradling tabs, allowing shoppers to see and feel the texture of the product without removing it from the package.

When to consider fully enclosed cartons

Parcel shipping and direct-to-consumer transit

This wrap does not protect goods from direct impact or dust. If the package will be shipped individually through a courier network, review fully enclosed mailers or folding cartons with protective film windows.

High-speed automated packing lines

The narrow retention tabs must be folded inward to 120 degrees as the product is loaded. This sequential motion usually requires manual packing. If your line relies on automated loading, a standard straight-tuck carton or a wrap-around sleeve may be a better choice.

Single-item retail display

This specific template is sized with a central divider to hold exactly two items. If you are packing a single item, a different sleeve or a custom single-cell wrap should be evaluated.

Heavy or dense products

The retention tabs are narrow. Heavy items like glass jars or dense metal components may push past the tabs if the board yields. For heavy goods, a carton with a closed bottom or a reinforced insert is often a safer choice.

Board flexibility and master carton planning

Board grade and grain direction

The board must be flexible enough to allow the narrow tabs to fold inward without cracking, yet rigid enough to maintain the hexagonal tube shape. The grain direction should run parallel to the length of the tube to prevent the main panels from bowing.

Master carton planning

Because the sleeve leaves the product partially exposed, you will need to plan for a corrugated master carton or shipping tray to move these units safely from the packing facility to the retail floor.

Tab width and retention strength

The width of the inward-folding tabs determines how much of the product is covered and how securely it is held. Balancing visibility with holding power is a key decision before finalizing the dieline.

Print surface and graphic layout

The hexagonal shape provides six flat panels for branding, but the open gaps and folded tabs interrupt the continuous surface. Artwork must be planned around these structural breaks.

Adjusting for product diameter and spacing

Modifying the product zones

The height of the main display panels can be adjusted to match the exact diameter of your items. Changing this dimension alters the overall length of the flat blank.

Adjusting the retention tabs

The width of the inward-folding tabs can be increased for heavier items or decreased to show more of the product. However, tabs that are too narrow may yield under the weight of the items, allowing them to slip out.

Hexagon girth and aspect ratio

The width of the six main faces can be adjusted to match the girth of the product. This ensures the items are held snugly without bulging the side panels.

Packing details

Side seam gluing and flat delivery

The wrap is manufactured with a standard side glue seam and ships flat to your facility. This maximizes pallet density and keeps inbound freight efficient before the sleeves are popped open at the packing station.

Additional notes

Sizing for different spherical products

The template relies on a tight relationship between the product's girth and the hexagonal tube's width. A physical mockup with the actual product helps ensure the items are held securely without bulging the side panels.

FAQs

Does this wrap require tape or glue to assemble?

No. The manufacturer glues the side seam before delivery. At the packing station, the sleeve is simply squeezed to pop open, and the tabs are folded inward by hand to secure the items.

Can this sleeve hold more than two items?

This specific template is structured with three sets of retention tabs to hold exactly two items. Holding three or more items would require a custom structural revision to add more tab zones.

Can I ship this package directly to a customer?

No. The open sides leave the product exposed to dust, moisture, and impact. It is designed for retail display and requires an outer shipping box for transit.

Will the folding tabs crack the printed graphics?

Because the tabs fold inward to 120 degrees, heavy ink coverage or thick coatings on the fold lines can crack if the board is too thick or the grain direction is incorrect. This should be checked during the sampling phase.

What keeps the items from falling out the sides?

The hexagonal shape wraps around the front and back of the items, while the inward-folded tabs act as physical stops at the top, middle, and bottom. The items must be sized correctly so they cannot slip past these tabs.

Is this package suitable for automated loading?

Generally, no. The requirement to fold the narrow tabs inward while simultaneously inserting the products makes this a manual packing operation.

Can I print on the inward-folding tabs?

Yes, the tabs are part of the main blank and can be printed. However, because they fold inward to cradle the product, any graphics on them will be partially obscured.

How do I know if my product is too heavy for this wrap?

The retention tabs are narrow and rely on the board's stiffness to hold the product. Heavy items like glass jars may push past the tabs if the board yields. A physical mockup is the best way to test retention.