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EVC11280

Corrugated 4-Pack Carrier with Auto-Bottom

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
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Product details

Top highlights

Pre-glued crash-lock base for fast manual assembly
Integrated cross-dividers separate individual items
Double-thick central handle for consumer carry

About this product

This one-piece corrugated carrier is designed for retail 4-packs of bottles, cans, or jars. Delivered flat and pre-glued, it features a crash-lock base and integrated cross-dividers that deploy as the carrier is opened, eliminating the need for separate partition inserts.

The double-thick central handle provides a carrying point, while the angled side walls expose product labels for retail display. Because the internal dividers and base require complex gluing during production, this style is often chosen for repeat retail programs where packing speed is a priority.

Common uses

Craft beer, cider, and specialty sodas
Sauces, preserves, and condiments
Kitted retail goods
Tasting flights

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Beverage, Food, and Promotional Multi-Packs

Retail beverage multi-packs

The individual cells and integrated dividers keep glass bottles separated during consumer transport. The angled side walls ensure labels remain visible on the shelf.

Kitted specialty foods

Useful for grouping jars of sauces, preserves, or condiments into a single retail unit that is easy for customers to pick up.

Tasting flights and samplers

Breweries and specialty stores use this carrier to package curated selections of four different beverages, using the printable outer walls for branding.

Promotional giveaways

For events where fast distribution is needed, the quick assembly of the pre-glued base helps packing teams prepare multi-item kits efficiently.

Packing Speed and Retail Environments

Fast manual packing lines

Because the base and dividers are pre-glued by the converter, the packer simply pushes the edges to square the carrier. This reduces labor time at the packing bench compared to folding manual baskets or inserting separate dividers.

High-volume retail programs

The folding and gluing required to manufacture this carrier means it relies on specialized production equipment. It is often chosen for repeat orders rather than short promotional runs.

Refrigerated retail environments

When beverages are stored in coolers, condensation can affect board strength. The choice of liner and flute profile should account for moisture exposure to maintain handle and base integrity.

When to Compare Outer Shippers or 6-Packs

Direct-to-consumer parcel shipping

This is an open-top retail carrier. It provides no top protection, and the handle will catch on sorting equipment. If shipping 4-packs through a courier network, an outer corrugated box is usually needed.

Six-item product groupings

If the product grouping requires six cells, compare this to a dedicated 6-pack carrier template, which uses a different internal divider layout to accommodate the extra items.

Board, Fit, and Print Decisions

Board choice for cold environments

If beverages will be refrigerated or exposed to condensation, discuss moisture-resistant board options. Standard corrugated board can absorb moisture, which may affect the handle and base over time.

Flute profile and folding behavior

This design relies on 180-degree folds for the internal dividers. Thinner board profiles often work better, as thicker flutes can bind during production and create a bulky handle.

Cell sizing and product fit

The exact diameter and height of the bottles dictate the cell size and overall carrier height. The total weight of the four items influences the required handle strength and base lock style.

Print surfaces and branding

The exterior walls and the outside of the handle provide continuous surfaces for retail printing. The inside of the handle, where the two plies meet, typically remains unprinted.

Handle, Wall, and Base Adjustments

Handle height and clearance

The height of the central handle can be adjusted to ensure consumers have enough knuckle clearance above the bottle caps or jar lids.

Side wall profile and visibility

The angle and drop of the outer side walls can be modified to reveal more of the primary product label or to provide higher lateral containment.

Base locking mechanism

Depending on the product weight, the crash-lock base can be configured with a standard friction fit or a specific tongue-and-hole locking mechanism for heavier loads.

Packing details

Delivery and storage

The carriers are delivered flat (knocked-down) with the side seam, base, and dividers already glued, which helps optimize inbound freight and storage space before packing.

Base and Orientation Variants

EVC11280a (Alternative Cell Orientation)

A variant where the default cell length and width are swapped, changing the orientation of the products relative to the handle.

EVC11280b (Reinforced Base Lock)

Features a modified crash-lock base with a specific tongue-and-hole locking mechanism, designed to provide a more secure interlock for heavier loads.

Additional notes

Handle tear resistance

The entire weight of the package is concentrated at the handle cutout. For very heavy liquids, the handle area may require a specific tear-resistant liner.

FAQs

How is this carrier assembled at the packing bench?

The side seam, crash-lock base, and internal dividers are pre-glued during production. The carrier arrives flat and is squared up by hand, which automatically deploys the base and dividers.

Can this carrier hold heavy glass bottles?

The crash-lock base and double-thick handle are designed to support four filled glass bottles. The board grade and base locking style should be matched to the total product weight to reduce the risk of handle tear-out.

What happens if the carrier gets wet in a cooler?

Standard corrugated board can weaken if exposed to heavy condensation. For refrigerated beverages, moisture-resistant board options are often used to maintain the integrity of the handle and base.

Can I ship this directly to a customer via courier?

This is a retail display and carry-out package. For parcel networks, the loaded carrier should be placed inside a protective corrugated shipping box to protect the exposed bottles and handle.

When does this pre-glued style make sense?

Because the internal dividers and base are glued during production, this style reduces packing labor. However, the machine setup required makes it most practical for repeat or higher-volume retail programs.

Do I need to order separate dividers for the bottles?

The cross-dividers are cut from the main panels and pre-glued to the outer walls, meaning they deploy automatically when the carrier is opened. Separate inserts are not needed.

Can I print on the inside of the handle?

The exterior walls and the outside of the handle are fully printable. The inside of the handle, where the two corrugated plies are glued together, usually remains unprinted.

Can I get a short run of these for a promotion?

While prototypes can be cut digitally, the complex gluing required for the dividers and base makes short production runs difficult to manufacture efficiently. Manual assembly of the glued joints is labor-intensive.