Interactive 3D

1 / 3

FEFCO 0730

Hexagonal Auto-Bottom Box

Available in a wide range of custom configurations & material selection.
Order 1 sample. Or order 100K+ units. Or anything in between.
Affordable delivery across North America.
Design support, warehousing, testing, assembly available.
Widest machinery capability in America via 30+ specialist partner plants.

Get pricing

Free white-glove consultations. Blazing-fast response time. Fast quotes.

Product details

Top highlights

Six-sided presentation with an auto-erecting floor for rapid pack-bench assembly
Top friction tuck requires an external seal or integrated adhesive strip for parcel shipping
Requires fine flutes or solid board to prevent the complex base from binding

About this product

This single-piece corrugated box forms a rigid six-sided tube with an instant-setup crash-lock base and a friction-tuck top. When a packer presses the flat edges inward, the floor interlocks automatically, creating a premium presentation shape in seconds.

Because the hexagonal corners and complex base require precise folding clearances, this style relies on fine flutes or solid board. Buyers typically choose it when the visual impact of a six-sided unboxing experience outweighs the simplicity of a standard rectangular mailer.

Common uses

Premium e-commerce kitting
Clustered retail goods
Fast-paced fulfillment lines
Promotional and influencer mailers

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Describe your project *

Approximate quantity *

Size if known

Files or competing quote (optional)Drag files here or choose filesAdd drawings, photos, dielines, quotes, specs, or other useful files.Max 5 files, 25 MB total.

Name *

Email *

Phone

Optional

More details

You can skip this whole part, or open a section and answer only what you know.

Size and quantity

Detailed dimensions

Units US customary (inches)Metric

What do your dimensions describe?

Width across the opening

Inside height

Size notes

Quantity notes

Materials and print

Material or strength preference

Add details for material or strength preference

Material or strength details

Print and artwork

Add details for print and artwork

Print, finish, or artwork details

Shipping or storage context

Custom changes or unusual needs

How will this box be handed to the customer?

Do you need a custom insert to hold your products in place?

What type of items are going inside?

Current box or specs

Do you have a current box, spec, or target sample?

Add details for do you have a current box, spec, or target sample?

Current box, known specs, or current problem

Destination ZIP or region

Company

Any deadline or timing constraint?

Product presentation and fulfillment uses

Premium e-commerce kitting

The hexagonal shape stands out immediately upon delivery. The fast-erecting base keeps fulfillment moving quickly, making it practical for rollouts of cosmetics, wellness kits, or specialty foods.

Clustered retail goods

The six-sided shape naturally mirrors jars, bottles, or clustered confections, minimizing dead space inside the box while providing a sturdy, interlocked floor.

Fast-paced fulfillment lines

When packing thousands of units, the instant-setup base eliminates the need to tape the bottom of every box, shifting the assembly labor to the production route.

Promotional and influencer mailers

The unique footprint provides six distinct side panels for branding and graphics. The friction-tuck top allows for a clean, repeatable unboxing reveal.

Industries prioritizing six-sided presentation

Specialty food and beverage

Brands packaging clustered items like jars or bottles benefit from the hexagonal footprint, which closely wraps the products and reduces the need for excessive void fill.

Cosmetics and wellness

The distinct shape elevates the unboxing experience, separating premium kits from standard rectangular deliveries.

Direct-to-consumer subscription programs

The combination of a memorable presentation shape and a rapid pack-bench assembly helps subscription brands balance aesthetic appeal with fulfillment speed.

When a standard rectangular box makes more sense

Standard rectangular auto-bottoms

If the hexagonal shape does not directly benefit the product presentation, a standard rectangular crash-lock offers the same assembly speed with a simpler production path and easier pallet stacking.

Heavy or dense payloads

The complex center interlock of a hexagonal base may give way under heavy dynamic drops. For dense industrial parts, a reinforced tray or a standard slotted carton provides a more secure floor.

Close variants and lookalike dielines

The closest library neighbors include EVF16490, EVF15001, 0705. Use this as a variant check if a buyer brings an old code, sample, or dieline that looks close. The deciding details are usually the lock, slot, closure, wall build, part count, or fold sequence.

Board, closure, and production route choices

Board grade and flute profile

This package relies on precise clearances to fold flat and open smoothly. Fine flutes or solid folding carton board are strong matches. Heavy or double-wall corrugated will bind the corners and prevent the base from locking.

Parcel sealing strategy

The native top closure is a simple friction tuck. If the box will travel through a courier network, it depends on an external clear seal, packing tape, or an integrated peel-and-seal strip added during production.

Internal product retention

Because the interior is hexagonal, standard rectangular inserts leave gaps. Custom die-cut pads or partitions are usually necessary to hold round or square items securely in the center.

Order maturity and production route

The multi-point pre-gluing process involves specific machine preparation. This makes the hexagonal auto-bottom a stronger match for mature, repeat programs rather than early-stage prototypes.

Sealing, opening, and insert modifications

Integrated peel-and-seal strips

For e-commerce brands, a tear tape and adhesive strip can be added to the top flap, creating a secure mailer that requires no pack-bench tape.

Tear-tape opening mechanisms

Adding a tear tape provides a clean, frustration-free unboxing experience, ensuring the recipient does not tear the presentation panels when opening the package.

Custom die-cut interior partitions

Custom inserts lock into the hexagonal walls and provide a square or custom-shaped cavity in the center to prevent the product from shifting.

Board and packing details

Flat delivery and storage

The boxes arrive pre-glued and folded flat. Because of the complex base and six-sided geometry, the flat bundles are slightly bulkier and less uniform than standard rectangular boxes.

Closure and sealing variants

E-commerce modified closures

The standard friction tuck can be upgraded with factory-applied adhesive strips and tear tapes for secure courier handling without external taping.

Additional notes

Six-panel graphic layout

The hexagonal shape provides six distinct vertical panels for branding, allowing for continuous wrap-around graphics or separated instructional panels that stand out on a retail shelf.

FAQs

Shipping and closure

Can I ship this box without packing tape?

The top uses a friction tuck that may open during transit. For standalone parcel shipping, plan to use an external seal or request an integrated peel-and-seal strip.

Board and material

Can this be made in heavy double-wall corrugated?

Thick board binds the mechanism, making the box difficult to open on the pack bench. The six vertical creases and the interlocking floor tabs rely on precise folding clearances, making fine flutes a better match.

Production and quantity

Does the hexagonal shape affect the production run size?

The complex pre-gluing process relies on specialized multi-point folder-gluer equipment. Because of the specific machine preparation involved, this box aligns better with larger repeat programs rather than short trials.

Inserts and product fit

How do I secure a square product inside a hexagonal box?

You will typically need a custom die-cut insert. The insert locks into the hexagonal walls and provides a square or custom-shaped cavity in the center to prevent the product from shifting.

Packing labor

How fast is the assembly process?

Very fast. A packer simply pushes the opposite flat edges inward, and the box snaps into a rigid hexagon with a locked floor in a few seconds. The only manual steps left are loading the product and tucking the top flap.

Storage and handling

Do these boxes take up more warehouse space?

They ship flat, but the overlapping hexagonal panels and base flaps create a slightly thicker, less uniform bundle than a standard rectangular box.

Payload capacity

Is this suitable for heavy industrial parts?