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EVC61008

Double-Wall Corrugated Counter Display Tray

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Double-wall construction on all four sides for high rigidity
  • Folded top edges hide raw corrugated flutes
  • Assembled manually and packed in an outer master carton for shipping

About this product

This corrugated counter display tray uses a four-sided roll-over construction to create double-thick walls and a clean, finished top edge. By folding the inner panels over the corner flaps and locking them into the base, the design hides all raw corrugated flutes from the consumer's view while providing exceptional rigidity for retail environments.

Because the double walls use more flat material and manual folding than a single-wall tray, this style is often reserved for premium presentations or heavier products where structural strength and a polished appearance justify the extra packing labor.

Common uses

  • Premium cosmetics
  • Heavy hardware parts
  • Bottled beverages
  • High-end packaged foods

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail and Presentation Uses

Premium retail counters

The folded top edges hide the raw corrugated flutes, creating a clean, finished look that supports high-end graphics and branding.

Heavy product containment

The four-sided double-wall construction and captured corner flaps resist outward bowing, keeping dense or heavy items contained on the shelf.

Point-of-purchase checkout presentation

The clean edges and angled profile make it suitable for checkout counters where shoppers view the display from above.

Loose sample and trial bins

The double-wall construction and front lip keep loose items contained while allowing easy access for shoppers.

Retail Channels and Product Types

Beverage and cosmetics

These sectors often prioritize presentation. The continuous folded edges keep the industrial look of exposed flutes from distracting from the product.

Hardware and dense goods

Heavy parts can cause single-wall trays to splay outward. The inner roll-over panels lock into the base, pulling the walls inward and maintaining the tray's shape.

Packaged specialty foods

Gourmet snacks and confectioneries benefit from the premium look of hidden flutes and the structural strength to hold multiple units.

When to Compare Simpler Display Trays

High-volume packing lines

Folding and locking four separate roll-over panels takes time. If assembly speed is the priority, compare this to a glued auto-bottom tray or a simpler single-wall design.

Direct-to-consumer shipping

This open-top tray provides no transit protection on its own. It needs a dedicated outer shipper for courier networks.

Board, Print, and Assembly Choices

Board thickness and fold clearance

Thinner flutes fold cleanly. If a thicker board is necessary for weight support, the double creases should be widened so the panels do not bind or crack during assembly.

Print surface planning

Because the inner walls fold over from the outside, both the exterior and interior faces of the assembled tray are printed on the same side of the flat corrugated sheet.

Assembly labor capacity

Retail staff or fulfillment teams fold the corner flaps, roll over the four side panels, and seat multiple locking tabs into the base.

Front lip height and product visibility

Decide how high the front wall should be to balance holding the product securely versus showing the label to shoppers.

Template Adjustments

Front lip height

The front wall can be lowered to increase product visibility or raised to improve containment for loose items.

Locking tab count

The number of tabs securing the roll-over panels to the base can be adjusted based on the tray's length and the expected product weight.

Side wall taper angle

The slope of the side walls adjusts automatically based on the difference between the back wall height and the front lip height, changing the display profile.

Packing details

Blank sprawl and material efficiency

The four-sided roll-over design creates a large flat footprint before assembly. This reduces the number of trays that can be cut from a single corrugated sheet compared to simpler designs.

Master carton planning

When planning a retail rollout, the dimensions of the loaded tray should be matched with a closely fitting outer shipping box to reduce shifting during transit.

Additional notes

Print Surface Continuity

The folded top edges eliminate the visual interruption of raw corrugated flutes, allowing for continuous color or branding from the outside of the tray to the inside walls.

Related Display Options

FAQs

Can this tray be erected on automated packing lines?

The four-sided roll-over panels and base-locking tabs rely on manual assembly. The tray is delivered flat and folded into shape by retail or fulfillment staff.

How does the roll-over design affect printing?

Because the inner walls fold over from the outside, both the exterior and interior faces of the assembled tray are printed on the same side of the flat corrugated sheet.

Can this tray be shipped directly through parcel networks?

The open top provides no containment or protection for transit. It needs to be packed inside a master shipping carton before entering a courier or freight network.

What board thicknesses fit this display?

Thinner profiles like E-flute or B-flute are usually preferred. Thicker boards can be used, but the double creases should be carefully adjusted to help the roll-over panels fold without binding or cracking.

Why choose a double-wall tray over a single-wall display?

The double walls provide significantly more resistance to outward bowing when loaded with heavy items, and the folded top edges hide the raw corrugated flutes for a cleaner retail presentation.

Should we request a physical sample before a full production run?

A physical sample confirms that the locking tabs seat correctly and that the chosen board thickness folds cleanly without tearing the printed surface.

Can this tray hold custom product inserts?

The flat base can support die-cut inserts or dividers to keep individual bottles or jars upright, though the base slots for the locking tabs must remain clear.

How are these trays delivered?

They are delivered flat. Because of the four-sided roll-over design, the flat blanks are relatively large and should be stored flat until they are needed for retail assembly.