EVC62232

Multi-Tier Corrugated Step Display

The EVC62232 is a multi-tier corrugated floor display designed to present product assortments in a clearly organized, stepped arrangement. Using a modular system of stackable trays and intersecting dividers, it creates individual cells that keep different items separated and upright on the retail floor.

Because it is a multi-piece kit, including a large angled base, individual trays, and internal supports, this display involves dedicated hand assembly. It is typically erected and loaded by a co-packer before being shipped to retail stores under a pallet shroud or inside a master carton.

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  • Available in a wide variety of configurations.

At a glance

  • Multi-tier stepped profile for high product visibility
  • Modular trays and dividers create individual product cells
  • Multi-piece kit requiring dedicated hand assembly

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Retail Floor Presentations and Assortments

Multi-SKU product rollouts

The stepped trays and internal dividers make this display practical for presenting multiple flavors, colors, or variations of a product in a single footprint. The individual cells keep items organized and help prevent them from falling over as inventory is shopped.

Point-of-purchase floor presentations

With a large base and tiered shelving, the structure elevates products to a comfortable browsing height. It serves as a standalone destination in aisles or endcaps, drawing shopper focus to seasonal promotions or new product lines.

Cosmetics and personal care assortments

The individual cells created by the intersecting dividers are well-suited for organizing bottles, tubes, and small boxed items, keeping them upright and facing the shopper.

Beverage and heavy liquid promotions

When produced in heavy double-wall corrugated board, the base and stacked trays can support the cumulative weight of multiple beverage rows, keeping the presentation stable on the retail floor.

Merchandising and Co-Packing Operations

Co-packing and fulfillment centers

Due to the multi-piece nature of the kit, assembly is labor-intensive. Co-packers often erect the base, fold the trays, insert the dividers, load the product, and secure the entire unit for transit, reducing the setup burden on retail store staff.

Retail merchandising teams

Merchandisers rely on the stepped profile to help ensure all products remain visible, even those in the back rows. The locking tongues between trays keep the tiers stable during shopping.

Brand marketing managers

The large base and front-facing tray walls provide substantial space for litho-laminated graphics, allowing brands to create a strong visual destination away from the standard store shelf.

When to Consider Alternative Display Styles

Single-piece counter displays

If the product volume is low or floor space is unavailable, a smaller, single-piece counter display may be a better fit. This multi-tier stand is designed for large, heavy assortments that justify a dedicated floor footprint.

Standard shelving units without dividers

If the products are large, boxed, or self-supporting, the internal dividers may be unnecessary. Comparing this to a simpler tiered display without a cell grid can reduce tooling and assembly time.

Board, Print, and Assembly Planning

Mixing board grades for strength and cost

The main base needs to support the cumulative weight of all loaded trays, often pointing to a heavier double-wall corrugated board. The internal dividers and upper trays can sometimes use a lighter flute to reduce overall weight and material costs, provided the slot widths are adjusted accordingly.

Print strategy across multiple components

The base and the front roll-over walls of the trays offer the primary branding surfaces. Buyers should decide whether the internal dividers and tray interiors require printing, as this changes the production routing for those specific pieces.

Shipping the loaded display

This structure is designed for palletized retail delivery, not individual parcel shipping. When pre-loaded by a co-packer, the entire display usually requires a pallet shroud, corner boards, or a large master shipping carton to protect it during distribution.

Assembly labor planning

Because the display consists of a base, multiple trays, and intersecting dividers, it requires dedicated hand assembly. Buyers should factor this time into their co-packing schedule rather than expecting quick store-level setup.

Adjusting the Step Profile and Cell Grid

Cell grid dimensions

The number of cells, as well as their length, width, and depth, can be modified to fit the exact product. Changing these dimensions alters the layout of the intersecting dividers and the overall capacity of each tray.

Step angle and tray offset

The angle of the base and how far back each subsequent tray sits can be adjusted. Steeper angles increase visibility but shift the center of gravity, so stability should be verified with a physical prototype.

Tray count and overall height

The template can be configured with fewer or more tiers depending on the required inventory volume and the target browsing height for the shopper.

Packing details

Tooling and die-cutting requirements

Because this display is a kit made of several distinct parts, such as the base, multiple trays, dividers, and internal holders, it involves multiple cutting dies. The large base panel also demands a large-format flatbed die-cutter, which should be discussed during the initial production planning.

Display Configuration Options

Divider and tray counts

The template can be configured with different numbers of tiers and internal cells depending on the merchandising strategy and product size.

Additional notes

Board thickness and slot engagement

The trays and dividers rely on precise slots and locking tongues to hold the structure together. If the corrugated board grade changes, the CAD file should be updated so the slots match the new material thickness, preventing loose fits or assembly friction.

FAQs

Can retail store staff assemble this display?

While possible, it is generally not recommended. The display is a multi-piece kit requiring the erection of the base, folding of multiple trays, insertion of dividers, and stacking of the tiers. It is usually more practical to have a co-packer assemble and load the unit before shipping it to the store.

How is the display protected during transit?

If shipped flat, the components are bundled together. If pre-assembled and loaded with product, the display should be protected by a master shipping carton or a rigid pallet shroud with corner boards, as the display itself is not a shipping container.

Do all the pieces use the same corrugated board?

Not necessarily. The main base often uses a heavier board to support the vertical load, while the trays and dividers might use a lighter flute. Any change in board thickness requires adjusting the slots and locking tabs to help ensure the pieces fit together correctly.

Which parts of the display are usually printed?

The large base and the front-facing walls of the trays are the most visible areas and typically receive high-quality print or litho-lamination. The internal dividers and tray interiors can be printed or left plain depending on the brand's presentation goals.

Why is a physical prototype important for this display?

A prototype loaded with the actual product helps verify the center of gravity. Because the trays step backward, the weight distribution should be checked to confirm the display remains stable and resists leaning under the load.

How do the products stay upright in the trays?

The intersecting corrugated dividers create a grid of individual cells. This helps keep products from tipping over or shifting laterally as items are removed by shoppers.

Can the cell sizes be different on each tray?

Typically, the intersecting dividers create a uniform grid across the trays. If different product sizes are being mixed, the divider slots can be adjusted, but this requires careful alignment during the structural design phase.

Does this display require glue or tape for assembly?

The core structure relies on mechanical tab-and-slot engagement and roll-over tray walls. While it can be assembled without adhesive, some co-packers may use a small amount of hot melt glue on the base for added long-term stability.

A well-planned step display organizes complex assortments and elevates your product presentation on the retail floor.