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ECMA A11.15.03.03

Retail Hanging Carton with Glued Bottom

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Extended back panel with euro-hole for pegboard display
  • Reduced-flap bottom designed for automated adhesive sealing
  • Friction-fit tuck top for clean closure and easy opening

About this product

Designed for retail pegboard displays, this folding carton combines a reinforced hanging panel with a tuck top and a glued bottom. The extended back panel provides a clear presentation face and a standard euro-hole, while the top tuck flap allows for straightforward product loading and consumer access.

The reduced-flap bottom is structured specifically for automated adhesive sealing. This makes the carton efficient for mechanized packing lines, but less practical for manual fulfillment where taping or hand-gluing would slow down assembly and affect the retail presentation.

Common uses

  • Cosmetics and health/beauty accessories.
  • Small consumer electronics and cables.
  • Lightweight hardware or craft supplies.

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

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Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail display and automated packing

Pegboard retail displays for lightweight goods

The extended back panel elevates the product for hanging displays. The top tuck flap allows for clean loading and easy consumer access, making it a strong fit for cosmetics, small electronics, and accessories.

Automated cartoning environments

The reduced-flap bottom is structured specifically for automated lines where adhesive is applied and the major flap is plowed shut. This setup speeds up high-volume packing compared to manual assembly.

High-volume cosmetic and personal care packaging

For lightweight tubes and bottles, the glued bottom provides a flat base and the tuck top allows for a clean unboxing experience. The automated bottom sealing supports the speed required for large cosmetic runs.

Small electronics and accessory retail

Cables, chargers, and small devices fit well within the glued-tube structure. The reinforced hanger panel keeps the presentation secure on crowded retail pegs without tearing.

Product classes and retail environments

Health, beauty, and cosmetics

The flat front and side panels offer uninterrupted space for high-quality graphics, while the tuck top provides the clean unboxing experience expected in personal care markets.

Consumer electronics and accessories

The reinforced hanger panel keeps the presentation secure on retail pegs, while the glued bottom ensures the product does not slip out during handling.

Hardware and craft supplies

For lightweight hardware or craft items, the carton provides a clear presentation face and a secure hanging point, though heavier items may require a different board grade or a blister pack.

When to consider different bottom closures

Manual fulfillment and hand-packing lines

Because the bottom requires adhesive to seal, hand-packing this carton can be slow and messy. If your team packs by hand, a crash-lock or snap-lock bottom is usually a faster, cleaner choice.

Heavy or bulky products

Heavy items increase the risk of the hanging hole tearing or the bottom adhesive seal failing. For heavier goods, consider blister packs, clamshells, or reinforced corrugated structures.

Need for a full overlapping top flap

If the product requires a full overlapping top flap for added security or a different unboxing experience, a different top closure style should be evaluated.

Hanger strength and sealing methods

Board tear resistance and hanger reinforcement

The template includes a fold-over reinforcement section that doubles the board thickness around the hanging hole. Deciding whether to keep this reinforcement depends on the product weight and the tear resistance of the selected board.

Bottom sealing method and equipment

Confirm that your packing facility has the equipment to glue the bottom flaps. If the bottom must be taped instead, it can compromise the retail presentation, and a different base style may be worth comparing.

Grain direction for hanger stiffness

Aligning the board grain parallel to the height of the carton maximizes the vertical stiffness of the extended back panel, preventing it from flopping forward on the pegboard.

Master shipper requirements for transit

The extended hanging panel is vulnerable to bending or crushing during transit. These cartons require a properly sized outer master shipper to protect the hanger until they reach the retail floor.

Aperture and reinforcement adjustments

Hanging aperture shape

The standard euro-hole can be adjusted to a simple round hole or a custom hook shape to match specific retail display fixtures.

Hanger reinforcement fold

The 180-degree fold-over reinforcement at the top of the hanger panel can be removed for very lightweight products to save board and simplify folder-gluer routing.

Tuck flap friction and dust flap depth

The height of the top tuck flap and the depth of the side dust flaps can be adjusted to change the opening friction and consumer unboxing experience.

Board and packing details

Folder-gluer routing for the hanger reinforcement

If the hanger reinforcement fold is used, the folder-gluer must be capable of folding and gluing this top section inline with the main side seam.

Nesting efficiency on the board sheet

The extended back panel increases the overall blank size, which can reduce the number of cartons that fit on a single sheet of board. This should be factored into material planning.

Additional notes

Folder-gluer routing for the hanger reinforcement

If the hanger reinforcement fold is used, the folder-gluer must be capable of folding and gluing this top section inline with the main side seam.

Related hanging cartons

FAQs

Packing and Assembly

Can this carton be assembled without glue?

While the top uses a friction-fit tuck flap, the bottom relies on reduced flaps that must be sealed with adhesive. It is not designed for tape-free or glue-free assembly.

Retail Display

What prevents the hanging hole from tearing?

The template features a reinforcement section at the top of the extended panel. During production, this section is folded over and glued, doubling the board thickness around the hole to resist tearing.

Shipping and Route

Does the hanger panel fold flat for delivery?

The carton is delivered as a flat tube with the side seam and hanger reinforcement already glued. It is popped open into its 3D shape during the packing process.

Product Fit

Is this suitable for heavy retail items?

It is generally used for lightweight to medium-weight goods. Heavy items increase the risk of the hanging hole tearing or the bottom adhesive seal failing. Physical testing should be done for heavier payloads.

Modifications

Can the bottom closure be changed for hand packing?

If automated gluing is not available, the base can be modified to a crash-lock or reverse-tuck style, which are much easier to assemble and close by hand.

Retail Display

Can the carton stand upright on a shelf?

While the glued bottom provides a flat base, the extended back panel can make the carton top-heavy or obscure products behind it. It is primarily designed for hanging rather than standing.

Materials

How does the extended panel affect board usage?

The extended back panel increases the overall length of the flat blank. This can reduce how many cartons fit on a single sheet of board, which may affect material planning for large runs.

Shipping and Route

What kind of outer packaging is needed for shipping?

Because the extended hanger panel is vulnerable to bending or crushing, these cartons require a properly sized master shipper to protect them during transit to the retail store.